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Title: Corrosion, stress corrosion cracking, and electrochemistry of the iron and nickel base alloys in caustic environments. Progress report, 1 March 1976--28 February 1977

Technical Report ·
DOI:https://doi.org/10.2172/7321888· OSTI ID:7321888

Stress corrosion cracking (SCC) of Type 304 stainless steel in 20N caustic solution was investigated in the presence of chromate ions, using the constant strain rate (10/sup 7/-10/sup 5//s) technique. Results confirmed that the chromate ions act as an oxidizing inhibitor and prevent caustic cracking. The threshold concentration of chromate was also confirmed to be 0.005M in 20N caustic solution. This chromate concentration was also effective in a mixed caustic-chloride environment of 20N NaOH + 0.1M NaCl. A fast (10/sup -3/-10/sup -1//s) constrant strain rate technique for predicting the SCC acuity of metals was tested with Type 304 stainless steel in 20N NaOH solution. In order to assess the long-term corrosion kinetics of pure nickel in caustic solution, controlled-potential coulometry experiments were done in 10N NaOH at 110/sup 0/C, using several potentials in both the active and the passive regions for over 1000 minutes each. Periodic analysis showed a nickel concentration always considerably lower than expected from the measured coulometric charge, proving the excellent corrosion resistance of nickel in the caustic environment . In fused sodium hydroxide at 350/sup 0/C under four different blanketing atmospheres, nickel was found to have a good corrosion resistance (less than 5 mpy) under all blanketing atmospheres; however, the rate increased with oxidizing condition. The atmospheres in the order of corrosion rate ranked: Air > (Ar + 5 ppM O/sub 2/) > (90% Ar + 10% H/sub 2/) > H/sub 2/. The specimen exposed to caustic under a hydrogen blanket had a shiny surface, whereas the one under the air blanket was covered with a black film of NiO. 10 fig, 4 tables. (DLC)

Research Organization:
Ohio State Univ., Columbus (USA). Dept. of Metallurgical Engineering
DOE Contract Number:
EY-76-S-02-2421
OSTI ID:
7321888
Report Number(s):
COO-2421-03
Country of Publication:
United States
Language:
English