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Title: Advanced liquefaction using coal swelling and catalyst dispersion techniques. Quarterly progress report, July--September 1993

Technical Report ·
DOI:https://doi.org/10.2172/70810· OSTI ID:70810
 [1];  [2];  [3]
  1. Auburn Univ., (United States)
  2. FWDC (United States)
  3. Pennsylvania State Univ. (United States)

The overall objective of this project is to develop a new approach for the direct liquefaction of coal to produce an all-distillate product slate at a sizable cost reduction over current technology. The approach integrates coal selection, pretreatment, coal swelling with catalyst impregnation, liquefaction, product recovery with characterization, alternate bottoms processing, and carrying out a technical assessment including an economic evaluation. The primary coal of this program, Black Thunder subbituminous coal, can be effectively beneficiated to about 3.5 wt % ash using aqueous sulfurous acid pretreatment. This treated coal can be further beneficiated to about 2 wt % ash using commercially available procedures. All three coals used in this study (Black Thunder, Burning Star bituminous, and Martin Lake lignite) are effectively swelled by a number of solvents. The most effective solvents are those having hetero-functionality. laboratory- and bench-scale liquefaction experimentation is underway using swelled and catalyst impregnated coal samples. Higher coal conversions were observed for the SO{sub 2}-treated subbituminous coal than the raw coal, regardless of catalyst type. Conversions of swelled coal were highest when Molyvan L, molybdenum naphthenate, and nickel octoate, respectively, were added to the liquefaction solvent. The study of bottoms processing consists of combining the ASCOT process which consists of coupling solvent deasphalting with delayed coking to maximize the production of coal-derived liquids while rejecting solids within the coke drum. The asphalt production phase has been completed; representative product has been evaluated. The solvent system for the deasphalting process has been established. Two ASCOT tests produced overall liquid yields (63.3 wt % and 61.5 wt %) that exceeded the combined liquid yields from the vacuum tower and ROSE process.

Research Organization:
Amoco Oil Co., Naperville, IL (United States). Research and Development Dept.
Sponsoring Organization:
USDOE, Washington, DC (United States)
DOE Contract Number:
AC22-91PC91051
OSTI ID:
70810
Report Number(s):
DOE/PC/91051-T9; ON: DE95011907
Resource Relation:
Other Information: PBD: [1993]
Country of Publication:
United States
Language:
English