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Title: Development of laboratory and process sensors to monitor particle size distribution of industrial slurries (including shape characterization). Final technical report

Technical Report ·
DOI:https://doi.org/10.2172/670045· OSTI ID:670045

The overall goal of the Particle Size Distribution (PSD) sensor projects was to develop and commercialize a sensor system capable of particle analysis, in terms of size distributions, using concentrated suspensions at high solids concentrations. The early research was focused on application of ultrasonic spectroscopy of inorganic pigment slurries (e.g. titanium dioxide) commonly encountered on paper industry. During the project prototypes were tested in both academic and industrial laboratories. Work also involved successful field tests of the on-line prototype at a pigment manufacturing facility. Pen Kem continued the work at its cost beyond the initial funded period from March `92 to September `94. The first project (DE- FC05-88CE40684), which began in September 1988, culminated in a commercial laboratory instrument, Pen Kem AcoustoPhor {trademark} 8000, put on the market in June 1993. The follow-on project was aimed at investigation of shape and orientation effects on ultrasonic spectroscopy. A new cooperative agreement was awarded in September 1994 (DE-FC05-94CE40005) to develop shape characterization capabilities deemed critical by the clay industry. This follow-on project achieved following successes: A theoretical model was developed to account for the effects of size-dependent aspect ratios of spheroid particles under different orientations on ultrasound attenuation spectra of concentrated slurries. The theoretical model was confirmed by laboratory tests on kaolin slurries. An algorithm was developed to simulate evolution of particle orientation fields in simple squeezing flows.

Research Organization:
Pen Kem, Inc., Bedford Hills, NY (United States); P and G Systems, Inc., Orono, ME (United States); Univ. of Maine, Orono, ME (United States)
Sponsoring Organization:
USDOE Assistant Secretary for Energy Efficiency and Renewable Energy, Washington, DC (United States)
DOE Contract Number:
FC05-88CE40864; FC36-94CE40005
OSTI ID:
670045
Report Number(s):
DOE/CE/40864-T1-Pt.2; ON: DE98003455
Resource Relation:
Other Information: PBD: Oct 1996
Country of Publication:
United States
Language:
English