Development of a precision wire feeder for small-diameter wire
At Sandia National Laboratories in Albuquerque, the author designed and fabricated a precision wire feeder to be used with high energy density (electron beam and laser beam) welding for weld joints where filler wire might be needed to fill a gap or to adjust the chemical composition so that a crack-free weld could be made. The wire feeder incorporates a 25,000 step-per-revolution motor to power a urethane-coated drive roll. A microprocessor-based controller provides precise control of the motor and allows both continuous and pulsed feeding of the wire. A unidirectional 0.75-in.-dia ball bearing is used to press the wire against the drive roll. A slight constant backward tension is maintained on the wire spool by a Bodine torque motor. A Teflon tube is used to guide the wire from the drive roll to the vicinity of the weld, where a hypodermic needle is used to aim the wire into the weld pool. The operation of the wire feeder was demonstrated by feeding a 10-mil-dia, Type 304 stainless steel wire into a variety of CO{sub 2} laser beam welds. The resulting welds are smooth and continuous, and the welds are considered to be completely satisfactory for a variety of applications.
- Research Organization:
- Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)
- Sponsoring Organization:
- USDOE, Washington, DC (United States)
- DOE Contract Number:
- AC04-94AL85000
- OSTI ID:
- 41370
- Report Number(s):
- SAND-95-0380C; CONF-9503113-1; ON: DE95008541; TRN: AHC29512%%108
- Resource Relation:
- Conference: Automotive laser applications workshop, Dearborn, MI (United States), 6-7 Mar 1995; Other Information: PBD: [1995]
- Country of Publication:
- United States
- Language:
- English
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Precision wire feeder for small diameter wire
Precision wire feeder for small diameter wire