Void coalescence and ductile failure in IN718 investigated via high-energy synchrotron X-ray tomography and diffraction

Naragani, Diwakar P.; Park, Jun-Sang; Kenesei, Peter; Sangid, Michael D.

doi:10.1016/j.jmps.2020.104155

Title: Void coalescence and ductile failure in IN718 investigated via high-energy synchrotron X-ray tomography and diffraction

Journal Article · Fri Sep 18 00:00:00 EDT 2020 · Journal of the Mechanics and Physics of Solids

DOI:https://doi.org/10.1016/j.jmps.2020.104155· OSTI ID:1776634

Naragani, Diwakar P. ^[1]; Park, Jun-Sang ^[2]; Kenesei, Peter ^[2]; Sangid, Michael D. ^[1]

Purdue Univ., West Lafayette, IN (United States)
Argonne National Lab. (ANL), Argonne, IL (United States). Advanced Photon Source (APS)

Ductile failure through the growth and coalescence of voids is of particular relevance for many engineering materials. Yet, the lack of experimental measurements of the mechanical state of the material at an appropriate length scale has limited further understanding of the regime of ductile failure. In this study, local grain-scale experimental measurements are used to determine their relevance for describing and predicting ductile failure. Additive manufactured materials, due to the presence of inherent porosity, as well as the ability to tailor internal porosity, provides a promising avenue to study ductile failure. Selective laser melting is used to manufacture a specially designed specimen with two large, internal voids, in addition to the natural porosity, which is characteristic to the production process. The initial porosity and its evolution upon tensile loading are characterized via micro tomography. Several locations of void coalescence are captured in the sample, revealing activity of multiple modes of failure. Finite element simulations, with a simplified J2 plasticity model, instantiated with the initial void structure, is deployed, in which geometric localizations of stress concentration corresponded with experimentally observed sites of coalescence but was inadequate in capturing the appropriate failure mechanism. Furthermore, from the experimental results of the far-field high-energy diffraction microscopy, the heterogeneous micromechanical state is identified and tracked around voids due to the local grain interactions. These experiments determine narrow bands of low stress triaxiality, at the onset of failure, which highlight the path of coalescence through intervoid shearing. Diffraction spot spreading analysis aided characterization of intragranular plasticity and strain heterogeneity, which can be coupled with high triaxiality to form the conditions inducive for coalescence through intervoid necking. In this study, the experimentally determined grain-scale description of the micromechanical state provides a physical basis that can accurately capture both the sites and the mechanism of void coalescence at the onset of ductile failure.

View Accepted Manuscript (DOE)

Cite

Export

Save

Research Organization:: Argonne National Lab. (ANL), Argonne, IL (United States)

Sponsoring Organization:: USDOE Office of Science (SC), Basic Energy Sciences (BES); Defense Advanced Research Projects Agency (DARPA)

Grant/Contract Number:: AC02-06CH11357; N66001-14-1-404

OSTI ID:: 1776634

Journal Information:: Journal of the Mechanics and Physics of Solids, Vol. 145; ISSN 0022-5096

Publisher:: ElsevierCopyright Statement

Country of Publication:: United States

Language:: English

References (75)

Analytical study of a hollow sphere made of plastic porous material and subjected to hydrostatic tension-application to some problems in ductile fracture of metals Perrin, G.; Leblond, J. B. International Journal of Plasticity, Vol. 6, Issue 6 https://doi.org/10.1016/0749-6419(90)90039-H	journal	January 1990
Visualization by X-ray tomography of void growth and coalescence leading to fracture in model materials Weck, A.; Wilkinson, D. S.; Maire, E. Acta Materialia, Vol. 56, Issue 12 https://doi.org/10.1016/j.actamat.2008.02.027	journal	July 2008
A constitutive model for plastically anisotropic solids with non-spherical voids Keralavarma, S. M.; Benzerga, A. A. Journal of the Mechanics and Physics of Solids, Vol. 58, Issue 6 https://doi.org/10.1016/j.jmps.2010.03.007	journal	June 2010
Void growth and coalescence in hexagonal close packed crystals Selvarajou, Balaji; Joshi, Shailendra P.; Benzerga, A. Amine Journal of the Mechanics and Physics of Solids, Vol. 125 https://doi.org/10.1016/j.jmps.2018.12.012	journal	April 2019
A fast methodology to determine the characteristics of thousands of grains using three-dimensional X-ray diffraction. II. Volume, centre-of-mass position, crystallographic orientation and strain state of grains Sharma, Hemant; Huizenga, Richard M.; Offerman, S. Erik Journal of Applied Crystallography, Vol. 45, Issue 4 https://doi.org/10.1107/S0021889812025599	journal	July 2012
Three-dimensional plastic response in polycrystalline copper via near-field high-energy X-ray diffraction microscopy Li, S. F.; Lind, J.; Hefferan, C. M. Journal of Applied Crystallography, Vol. 45, Issue 6 https://doi.org/10.1107/S0021889812039519	journal	October 2012
Identifying strain localization and dislocation processes in fatigued Inconel 718 manufactured from selective laser melting Yoo, Yung Suk Jeremy; Book, Todd A.; Sangid, Michael D. Materials Science and Engineering: A, Vol. 724 https://doi.org/10.1016/j.msea.2018.03.127	journal	May 2018
Micro-mechanical studies on the effect of the stress triaxiality and the Lode parameter on ductile damage Brünig, Michael; Gerke, Steffen; Hagenbrock, Vanessa International Journal of Plasticity, Vol. 50 https://doi.org/10.1016/j.ijplas.2013.03.012	journal	November 2013
A constitutive model for elastoplastic solids containing primary and secondary voids Fabrègue, D.; Pardoen, T. Journal of the Mechanics and Physics of Solids, Vol. 56, Issue 3 https://doi.org/10.1016/j.jmps.2007.07.008	journal	March 2008
Quantitative analysis of crystal scale deformation heterogeneity during cyclic plasticity using high-energy X-ray diffraction and finite-element simulation Obstalecki, Mark; Wong, Su Leen; Dawson, Paul R. Acta Materialia, Vol. 75 https://doi.org/10.1016/j.actamat.2014.04.059	journal	August 2014
On fracture locus in the equivalent strain and stress triaxiality space Bao, Yingbin; Wierzbicki, Tomasz International Journal of Mechanical Sciences, Vol. 46, Issue 1 https://doi.org/10.1016/j.ijmecsci.2004.02.006	journal	January 2004
An extended model for void growth and coalescence Pardoen, T.; Hutchinson, J. W. Journal of the Mechanics and Physics of Solids, Vol. 48, Issue 12, p. 2467-2512 https://doi.org/10.1016/S0022-5096(00)00019-3	journal	December 2000
Void Growth in an Elastic-Plastic Medium Needleman, A. Journal of Applied Mechanics, Vol. 39, Issue 4 https://doi.org/10.1115/1.3422899	journal	December 1972
Rupture mechanisms in combined tension and shear—Experiments Barsoum, Imad; Faleskog, Jonas International Journal of Solids and Structures, Vol. 44, Issue 6 https://doi.org/10.1016/j.ijsolstr.2006.09.031	journal	March 2007
Influence of the Lode parameter and the stress triaxiality on the failure of elasto-plastic porous materials Danas, K.; Ponte Castañeda, P. International Journal of Solids and Structures, Vol. 49, Issue 11-12 https://doi.org/10.1016/j.ijsolstr.2012.02.006	journal	June 2012
Ductile failure behavior of polycrystalline Al 6061-T6 Ghahremaninezhad, A.; Ravi-Chandar, K. International Journal of Fracture, Vol. 174, Issue 2 https://doi.org/10.1007/s10704-012-9689-z	journal	March 2012
Investigation of fatigue crack initiation from a non-metallic inclusion via high energy x-ray diffraction microscopy Naragani, Diwakar; Sangid, Michael D.; Shade, Paul A. Acta Materialia, Vol. 137 https://doi.org/10.1016/j.actamat.2017.07.027	journal	September 2017
A porous crystal plasticity constitutive model for ductile deformation and failure in porous single crystals Siddiq, Amir International Journal of Damage Mechanics, Vol. 28, Issue 2 https://doi.org/10.1177/1056789518757294	journal	February 2018
Local criteria for ductile fracture McClintock, FrankA. International Journal of Fracture Mechanics, Vol. 4, Issue 2 https://doi.org/10.1007/BF00188939	journal	June 1968
Ductile failure in polycrystalline OFHC copper Ghahremaninezhad, A.; Ravi-Chandar, K. International Journal of Solids and Structures, Vol. 48, Issue 24 https://doi.org/10.1016/j.ijsolstr.2011.07.001	journal	December 2011
Modification of the Gurson Model for shear failure Nahshon, K.; Hutchinson, J. W. European Journal of Mechanics - A/Solids, Vol. 27, Issue 1 https://doi.org/10.1016/j.euromechsol.2007.08.002	journal	January 2008
Analysis of the cup-cone fracture in a round tensile bar Tvergaard, V.; Needleman, A. Acta Metallurgica, Vol. 32, Issue 1 https://doi.org/10.1016/0001-6160(84)90213-X	journal	January 1984
DREAM.3D: A Digital Representation Environment for the Analysis of Microstructure in 3D Groeber, Michael A.; Jackson, Michael A. Integrating Materials and Manufacturing Innovation, Vol. 3, Issue 1 https://doi.org/10.1186/2193-9772-3-5	journal	April 2014
On the ductile enlargement of voids in triaxial stress fields∗ Rice, J. R.; Tracey, D. M. Journal of the Mechanics and Physics of Solids, Vol. 17, Issue 3 https://doi.org/10.1016/0022-5096(69)90033-7	journal	June 1969
Quantitative X-ray tomography Maire, E.; Withers, P. J. International Materials Reviews, Vol. 59, Issue 1 https://doi.org/10.1179/1743280413Y.0000000023	journal	December 2013
On void shape effects of periodic elasto-plastic materials subjected to cyclic loading Mbiakop, A.; Constantinescu, A.; Danas, K. European Journal of Mechanics - A/Solids, Vol. 49 https://doi.org/10.1016/j.euromechsol.2014.09.001	journal	January 2015
Crystal plasticity simulations of microstructure-induced uncertainty in strain concentration near voids in brass Battaile, Corbett C.; Emery, John M.; Brewer, Luke N. Philosophical Magazine, Vol. 95, Issue 10 https://doi.org/10.1080/14786435.2015.1009958	journal	February 2015
Adaptive center determination for effective suppression of ring artifacts in tomography images Jha, D.; Sørensen, H. O.; Dobberschütz, S. Applied Physics Letters, Vol. 105, Issue 14 https://doi.org/10.1063/1.4897441	journal	October 2014
A dislocation-based crystal plasticity framework for dynamic ductile failure of single crystals Nguyen, Thao; Luscher, D. J.; Wilkerson, J. W. Journal of the Mechanics and Physics of Solids, Vol. 108 https://doi.org/10.1016/j.jmps.2017.07.020	journal	November 2017
The metallurgy and processing science of metal additive manufacturing Sames, W. J.; List, F. A.; Pannala, S. International Materials Reviews, Vol. 61, Issue 5 https://doi.org/10.1080/09506608.2015.1116649	journal	March 2016
Plastic potentials for anisotropic porous solids Benzerga, Ahmed Amine; Besson, Jacques European Journal of Mechanics - A/Solids, Vol. 20, Issue 3 https://doi.org/10.1016/S0997-7538(01)01147-0	journal	May 2001
Continuum Models of Ductile Fracture: A Review Besson, J. International Journal of Damage Mechanics, Vol. 19, Issue 1 https://doi.org/10.1177/1056789509103482	journal	April 2009
Metal Additive Manufacturing: A Review Frazier, William E. Journal of Materials Engineering and Performance, Vol. 23, Issue 6 https://doi.org/10.1007/s11665-014-0958-z	journal	April 2014
Ductile failure behavior of polycrystalline Al 6061-T6 under shear dominant loading Ghahremaninezhad, A.; Ravi-Chandar, K. International Journal of Fracture, Vol. 180, Issue 1 https://doi.org/10.1007/s10704-012-9793-0	journal	January 2013
The effect of void arrays on void linking during ductile fracture Magnusen, P. E.; Dubensky, E. M.; Koss, D. A. Acta Metallurgica, Vol. 36, Issue 6 https://doi.org/10.1016/0001-6160(88)90217-9	journal	June 1988
The mechanisms of ductile rupture Noell, Philip J.; Carroll, Jay D.; Boyce, Brad L. Acta Materialia, Vol. 161 https://doi.org/10.1016/j.actamat.2018.09.006	journal	December 2018
Interpretation of Microstructural Effects on Porosity Evolution Using a Combined Dilatational/Crystal Plasticity Computational Approach Lebensohn, Ricardo A.; Pokharel, Reeju JOM, Vol. 66, Issue 3 https://doi.org/10.1007/s11837-013-0849-z	journal	January 2014
Mechanical and Microstructural Investigation of Nickel-Based Superalloy IN718 Manufactured by Selective Laser Melting (SLM): Mechanical and Microstructural Investigation … Strößner, Johannes; Terock, Michael; Glatzel, Uwe Advanced Engineering Materials, Vol. 17, Issue 8 https://doi.org/10.1002/adem.201500158	journal	June 2015
TomoPy: a framework for the analysis of synchrotron tomographic data Gürsoy, Dogˇa; De Carlo, Francesco; Xiao, Xianghui Journal of Synchrotron Radiation, Vol. 21, Issue 5 https://doi.org/10.1107/S1600577514013939	journal	August 2014
Quantifying microscale drivers for fatigue failure via coupled synchrotron X-ray characterization and simulations Gustafson, Sven; Ludwig, Wolfgang; Shade, Paul Nature Communications, Vol. 11, Issue 1 https://doi.org/10.1038/s41467-020-16894-2	journal	June 2020
An elastoviscoplastic model for porous single crystals at finite strains and its assessment based on unit cell simulations Ling, Chao; Besson, Jacques; Forest, Samuel International Journal of Plasticity, Vol. 84 https://doi.org/10.1016/j.ijplas.2016.05.001	journal	September 2016
The effect of grain size on local deformation near a void-like stress concentration Carroll, J. D.; Brewer, L. N.; Battaile, C. C. International Journal of Plasticity, Vol. 39 https://doi.org/10.1016/j.ijplas.2012.06.002	journal	December 2012
Softening by void nucleation and growth in tension and shear Fleck, N. A.; Hutchinson, J. W.; Tvergaard, V. Journal of the Mechanics and Physics of Solids, Vol. 37, Issue 4 https://doi.org/10.1016/0022-5096(89)90027-6	journal	January 1989
Onset of void coalescence in uniaxial tension studied by continuous X-ray tomography Hosokawa, Akihide; Wilkinson, David S.; Kang, Jidong Acta Materialia, Vol. 61, Issue 4 https://doi.org/10.1016/j.actamat.2012.08.002	journal	February 2013
Modeling void growth in polycrystalline materials Lebensohn, Ricardo A.; Escobedo, Juan P.; Cerreta, Ellen K. Acta Materialia, Vol. 61, Issue 18 https://doi.org/10.1016/j.actamat.2013.08.004	journal	October 2013
Experimental study of porosity and its relation to fatigue mechanisms of model Al–Si7–Mg0.3 cast Al alloys Buffière, J-Y.; Savelli, S.; Jouneau, P. H. Materials Science and Engineering: A, Vol. 316, Issue 1-2 https://doi.org/10.1016/S0921-5093(01)01225-4	journal	November 2001
The role of defects and critical pore size analysis in the fatigue response of additively manufactured IN718 via crystal plasticity Prithivirajan, Veerappan; Sangid, Michael D. Materials & Design, Vol. 150 https://doi.org/10.1016/j.matdes.2018.04.022	journal	July 2018
The second Sandia Fracture Challenge: predictions of ductile failure under quasi-static and moderate-rate dynamic loading Boyce, B. L.; Kramer, S. L. B.; Bosiljevac, T. R. International Journal of Fracture, Vol. 198, Issue 1-2 https://doi.org/10.1007/s10704-016-0089-7	journal	March 2016
Strain tensor development in a single grain in the bulk of a polycrystal under loading Margulies, L.; Lorentzen, T.; Poulsen, H. F. Acta Materialia, Vol. 50, Issue 7 https://doi.org/10.1016/S1359-6454(02)00028-9	journal	April 2002
Interaction of very small voids with larger voids Tvergaard, Viggo International Journal of Solids and Structures, Vol. 35, Issue 30 https://doi.org/10.1016/S0020-7683(97)00254-0	journal	October 1998
Study of grain-level deformation and residual stresses in Ti-7Al under combined bending and tension using high energy diffraction microscopy (HEDM) Chatterjee, K.; Venkataraman, A.; Garbaciak, T. International Journal of Solids and Structures, Vol. 94-95 https://doi.org/10.1016/j.ijsolstr.2016.05.010	journal	September 2016
An approximate yield criterion for anisotropic porous media Keralavarma, Shyam M.; Benzerga, A. Amine Comptes Rendus Mécanique, Vol. 336, Issue 9 https://doi.org/10.1016/j.crme.2008.07.008	journal	September 2008
Initializing type-2 residual stresses in crystal plasticity finite element simulations utilizing high-energy diffraction microscopy data Kapoor, Kartik; Sangid, Michael D. Materials Science and Engineering: A, Vol. 729 https://doi.org/10.1016/j.msea.2018.05.031	journal	June 2018
Fiji: an open-source platform for biological-image analysis Schindelin, Johannes; Arganda-Carreras, Ignacio; Frise, Erwin Nature Methods, Vol. 9, Issue 7 https://doi.org/10.1038/nmeth.2019	journal	June 2012
Non-Destructive Characterization of Engineering Materials Using High-Energy X-rays at the Advanced Photon Source Park, Jun-Sang; Okasinski, John; Chatterjee, Kamalika Synchrotron Radiation News, Vol. 30, Issue 3 https://doi.org/10.1080/08940886.2017.1316125	journal	May 2017
A yield function for single crystals containing voids Han, X.; Besson, J.; Forest, S. International Journal of Solids and Structures, Vol. 50, Issue 14-15 https://doi.org/10.1016/j.ijsolstr.2013.02.005	journal	July 2013
Far-field high-energy diffraction microscopy: a tool for intergranular orientation and strain analysis Bernier, J. V.; Barton, N. R.; Lienert, U. The Journal of Strain Analysis for Engineering Design, Vol. 46, Issue 7 https://doi.org/10.1177/0309324711405761	journal	July 2011
Determining grain resolved stresses in polycrystalline materials using three-dimensional X-ray diffraction Oddershede, Jette; Schmidt, Søren; Poulsen, Henning Friis Journal of Applied Crystallography, Vol. 43, Issue 3 https://doi.org/10.1107/S0021889810012963	journal	April 2010
A fast methodology to determine the characteristics of thousands of grains using three-dimensional X-ray diffraction. I. Overlapping diffraction peaks and parameters of the experimental setup Sharma, Hemant; Huizenga, Richard M.; Offerman, S. Erik Journal of Applied Crystallography, Vol. 45, Issue 4 https://doi.org/10.1107/S0021889812025563	journal	July 2012
The effect of porosity distribution on ductile failure Becker, R. Journal of the Mechanics and Physics of Solids, Vol. 35, Issue 5 https://doi.org/10.1016/0022-5096(87)90018-4	journal	January 1987
Void growth and coalescence in anisotropic plastic solids Keralavarma, S. M.; Hoelscher, S.; Benzerga, A. A. International Journal of Solids and Structures, Vol. 48, Issue 11-12 https://doi.org/10.1016/j.ijsolstr.2011.02.020	journal	June 2011
Deformation-induced orientation spread in individual bulk grains of an interstitial-free steel Oddershede, J.; Wright, J. P.; Beaudoin, A. Acta Materialia, Vol. 85 https://doi.org/10.1016/j.actamat.2014.11.038	journal	February 2015
Measuring fatigue crack deflections via cracking of constituent particles in AA7050 via in situ x-ray synchrotron-based micro-tomography Carter, Stephen T.; Rotella, John; Agyei, Ronald F. International Journal of Fatigue, Vol. 116 https://doi.org/10.1016/j.ijfatigue.2018.07.005	journal	November 2018
Analyzing shear band formation with high resolution X-ray diffraction Pagan, Darren C.; Obstalecki, Mark; Park, Jun-Sang Acta Materialia, Vol. 147 https://doi.org/10.1016/j.actamat.2017.12.046	journal	April 2018
An approximate yield criterion for porous single crystals Paux, J.; Morin, L.; Brenner, R. European Journal of Mechanics - A/Solids, Vol. 51 https://doi.org/10.1016/j.euromechsol.2014.11.004	journal	May 2015
Numerical analysis of the influence of the Lode parameter on void growth Zhang, K. S.; Bai, J. B.; François, D. International Journal of Solids and Structures, Vol. 38, Issue 32-33 https://doi.org/10.1016/S0020-7683(00)00391-7	journal	August 2001
In situ assessment of lattice strain in an Al–Li alloy Beaudoin, A. J.; Obstalecki, M.; Tayon, W. Acta Materialia, Vol. 61, Issue 9 https://doi.org/10.1016/j.actamat.2013.02.037	journal	May 2013
Continuum Theory of Ductile Rupture by Void Nucleation and Growth: Part I—Yield Criteria and Flow Rules for Porous Ductile Media Gurson, A. L. Journal of Engineering Materials and Technology, Vol. 99, Issue 1 https://doi.org/10.1115/1.3443401	journal	January 1977
Evaluation of six fracture models in high velocity perforation Teng, X.; Wierzbicki, T. Engineering Fracture Mechanics, Vol. 73, Issue 12 https://doi.org/10.1016/j.engfracmech.2006.01.009	journal	August 2006
New opportunities for quantitative tracking of polycrystal responses in three dimensions Schuren, Jay C.; Shade, Paul A.; Bernier, Joel V. Current Opinion in Solid State and Materials Science, Vol. 19, Issue 4 https://doi.org/10.1016/j.cossms.2014.11.003	journal	August 2015
Modeling of ductile fracture: Significance of void coalescence Gao, Xiaosheng; Kim, Jinkook International Journal of Solids and Structures, Vol. 43, Issue 20 https://doi.org/10.1016/j.ijsolstr.2005.08.008	journal	October 2006
A framework for generating synthetic diffraction images from deforming polycrystals using crystal-based finite element formulations Wong, Su Leen; Park, Jun-Sang; Miller, Matthew P. Computational Materials Science, Vol. 77 https://doi.org/10.1016/j.commatsci.2013.03.019	journal	September 2013
Experimental investigation of void coalescence in a dual phase steel using X-ray tomography Landron, C.; Bouaziz, O.; Maire, E. Acta Materialia, Vol. 61, Issue 18 https://doi.org/10.1016/j.actamat.2013.07.058	journal	October 2013
Dilatational viscoplasticity of polycrystalline solids with intergranular cavities Lebensohn, R. A.; Idiart, M. I.; Castañeda, P. Ponte Philosophical Magazine, Vol. 91, Issue 22 https://doi.org/10.1080/14786435.2011.561811	journal	August 2011
Experimental investigation of void coalescence in metallic sheets containing laser drilled holes Weck, A.; Wilkinson, D. S. Acta Materialia, Vol. 56, Issue 8 https://doi.org/10.1016/j.actamat.2007.12.035	journal	May 2008

Similar Records

Geodyn Material Library: Pseudocap models for dry porous tocks

Technical Report · Wed Jan 06 00:00:00 EST 2021 · OSTI ID:1776634

Vorobiev, Oleg

In-Situ Grain Resolved Stress Characterization During Damage Initiation in Cu-10%W Alloy

Journal Article · Mon Jul 29 00:00:00 EDT 2019 · JOM. Journal of the Minerals, Metals & Materials Society · OSTI ID:1776634

Pokharel, Reeju; Lebensohn, Ricardo A.; Pagan, Darren C.; +6 more

The mechanisms of ductile rupture

Journal Article · Thu Sep 06 00:00:00 EDT 2018 · Acta Materialia · OSTI ID:1776634

Noell, Philip J.; Carroll, Jay D.; Boyce, Brad L.

Related Subjects

36 MATERIALS SCIENCE
Additive manufacturing
Defects
High-energy X-ray diffraction microscopy
Microstructure
Tomography

Title: Void coalescence and ductile failure in IN718 investigated via high-energy synchrotron X-ray tomography and diffraction

Citation Formats

References (75)

Similar Records

Related Subjects