Impact of Control Blade Insertion on the Deformation Behavior of SiC-SiC Channel Boxes in Boiling Water Reactors
This report describes the analysis of distortion of a Silicon carbide fiber-reinforced silicon carbide matrix (SiC-SiC) composite channel box under in-reactor conditions of a boiling water reactor (BWR). The BWR core has significant gradients in the fast neutron flux across the channel box due to the presence of water rods within the fuel assemblies, and these gradients increase further with the insertion of control blades. As a result of temperature and neutron flux dependent irradiation induced swelling of SiC, the SiC-SiC composite channel box can undergo significant distortion. In this work, we evaluate the SiC-SiC channel box distortion for three different control blade positions. This analysis is based on the neutron flux and temperature distributions in the BWR core calculated using the neutronics code MPACT and thermalhydraulics code CTF. This calculation is coupled through temperature feedback. Subsequently, we have performed structural analysis based on the calculated neutron flux and temperature distributions, to determine the deformation and stress development in the channel box. The structural analysis was performed using the fuel performance modeling code BISON and the commercial finite element analysis software Abaqus. The results indicate that the channel box will undergo time dependent lateral bowing for all the control blade positions in the assembly. The bowing behavior is dominated by the swelling of SiC-SiC material under non-uniform neutron flux, and changes with variation in the control blade position. The lateral bending will cause a temporary interference between the channel box and the control blade. The developed stresses exceed the proportional limit stress of the material, which may cause matrix microcracking in the channel box. However, the stresses remain below the ultimate tensile strength of the material, and therefore, development of a full, through thickness crack in the channel box is not expected.
- Research Organization:
- Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)
- Sponsoring Organization:
- USDOE
- DOE Contract Number:
- AC05-00OR22725
- OSTI ID:
- 1615808
- Report Number(s):
- ORNL/SPR-2019/1335; TRN: US2104892
- Country of Publication:
- United States
- Language:
- English
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