Ford Thermoelectric HVAC Project (Final Report)
- Ford Motor Company, Detroit, MI (United States)
Current light-duty vehicles provide passenger thermal comfort primarily through the use of a centralized HVAC (Heating, Ventilation, and Air Conditioning) unit that distributes conditioned air to vent locations throughout the vehicle. A substantial portion of the air energy content is spent conditioning various elements of the vehicle's interior structures. This is not an overwhelming issue in today’s vehicles, but as pressure builds to improve powertrain efficiency, the energy available to provide occupant comfort will decrease. Thermoelectric devices were identified by the US Department of Energy as one method to potentially reduce HVAC-related energy consumption in vehicles. The objective of the Ford Thermoelectric HVAC Project was to identify a technical and business approach to accelerate research and development of light-duty automotive thermoelectric HVAC technology. A zonal HVAC system was developed to provide thermal comfort to each occupant, with the objective of reducing the overall power consumed by the HVAC system compared with a baseline system. The system was designed to provide a basis for a down-sized central HVAC unit, while providing equivalent comfort and equivalent heating/cooling time-to-comfort at startup, and reduce the energy consumed to provide these functions. Project success was evaluated using occupant comfort and energy consumption metrics, based on a novel thermal comfort-modeling approach, and empirical testing. The ability to produce and market the thermoelectric devices developed in this program was assessed by a business analysis that outlined key steps required for thermoelectric HVAC devices to come to market. Key hardware and controls attribute requirements were identified to determine how they contribute to the commercialization potential of the technology. Final testing and analysis showed that use of thermal comfort and zonal design criteria reduced the energy consumption of the climate control system in both heating and cooling tests, and were significantly better in low vehicle occupancy cases where zonal strategies could be employed. Thermoelectric devices were utilized in the vehicle design to support achieving the technical performance goals of the project. It was found that these devices need additional development in order to address commercial issues, due to their cost and performance limitations.
- Research Organization:
- Ford Motor Company, Detroit, MI (United States)
- Sponsoring Organization:
- USDOE Office of Energy Efficiency and Renewable Energy (EERE), Transportation Office. Vehicle Technologies Office; California Energy Commission
- DOE Contract Number:
- EE0000020
- OSTI ID:
- 1607865
- Report Number(s):
- DOE-FORD-00020
- Country of Publication:
- United States
- Language:
- English
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