In-situ high-speed X-ray imaging of piezo-driven directed energy deposition additive manufacturing

Wolff, Sarah J.; Wu, Hao; Parab, Niranjan D.; Zhao, Cang; Ehmann, Kornel F.; Sun, Tao; Cao, Jian

doi:10.1038/s41598-018-36678-5

Title: In-situ high-speed X-ray imaging of piezo-driven directed energy deposition additive manufacturing

Journal Article · Wed Jan 30 00:00:00 EST 2019 · Scientific Reports

DOI:https://doi.org/10.1038/s41598-018-36678-5· OSTI ID:1494145

^[1];

^[2]; Parab, Niranjan D. ^[3];

^[3]; Ehmann, Kornel F. ^[1];

^[3]; Cao, Jian ^[1]

Northwestern Univ., Evanston, IL (United States)
Northwestern Univ., Evanston, IL (United States); Northeastern Univ., Shenyang (People's Republic of China)
Argonne National Lab. (ANL), Lemont, IL (United States)

Powder-blown laser additive manufacturing adds flexibility, in terms of locally varying powder materials, to the ability of building components with complex geometry. Although the process is promising, porosity is common in a built component, hence decreasing fatigue life and mechanical strength. The understanding of the physical phenomena during the interaction of a laser beam and powder-blown deposition is limited and requires in-situ monitoring to capture the influences of process parameters on powder flow, absorptivity of laser energy into the substrate, melt pool dynamics and porosity formation. This study introduces a piezo-driven powder deposition system that allows for imaging of individual powder particles that flow into a scanning melt pool. As a result, in-situ high-speed X-ray imaging of the powder-blown additive manufacturing process of Ti-6Al-4V powder particles is the first of its kind and reveals how laser-matter interaction influences powder flow and porosity formation.

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Research Organization:: Argonne National Laboratory (ANL), Argonne, IL (United States)

Sponsoring Organization:: USDOE Office of Science (SC); National Institute of Standards and Technology (NIST), Center for Hierarchical Materials Design (CHiMaD)

Grant/Contract Number:: AC02-06CH11357

OSTI ID:: 1494145

Journal Information:: Scientific Reports, Vol. 9, Issue 1; ISSN 2045-2322

Publisher:: Nature Publishing GroupCopyright Statement

Country of Publication:: United States

Language:: English

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Cited by: 71 works

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