Fabrication Status of ITER Central Solenoid Modules
- General Atomics, La Jolla, CA (United States)
- General Atomics
The fabrication of the modules for the ITER Central Solenoid (CS) is in progress at General Atomics (GA) in Poway, California, USA. This purpose built facility has been established with the requisite tools and machines to fabricate the seven 110 tonne CS modules (six required plus one spare). GA’s project responsibility is completing the fabrication design, developing and qualifying the fabrication processes and tools, fabricating the seven modules, and testing the modules at 4.5 K with full current. The current schedule has the first module’s completing fabrication in 2018 followed by electrical and full current testing. Upon completion of testing, the modules will be shipped to the ITER site for assembly into the CS stack. GA has completed the fabrication of a qualification coil, simulating all of the processes and exercising all of the tooling required to fabricate a production module. After completion, the qualification coil underwent a cool down cycle to 4.5K which served as the final commissioning step of the helium cooling system on the parallel flow paths of a module. In addition, other final test station systems and procedures were simulated to verify their functionality including simulated critical current sharing temperature (Tcs) measurements, DC switch operation to dump the energy from the coil, and a helium leak test on the coil at <10K. After warming the coil, Paschen tests were repeated prior to the coil being dissected to evaluate the quality of the vacuum pressure impregnation (VPI). Dissection is scheduled for early spring 2018 and the results showed full resin impregnation of all areas. In the production and testing of the qualification coil, many lessons were learned and the improvements incorporated into the module fabrication processes. GA currently has five production modules in fabrication, at different stages in the process. The first module is nearly ready for vacuum pressure impregnation. The second and third modules are currently in the insulation process and the 7 pancakes of the forth module are being joined together into a 110 tonne module. Module 5 is currently being wound. The qualification coil has been completed and dissected to evaluate the VPI. A description of the VPI process is provided. To verify the turn insulation of a module, unique impulse testing methods were developed to test the insulation between the 560 turns of a module. These methods are reported in this paper.
- Research Organization:
- General Atomics, San Diego, CA (United States)
- Sponsoring Organization:
- USDOE
- DOE Contract Number:
- AC05-00OR22725
- OSTI ID:
- 1476353
- Resource Relation:
- Conference: SOFT 2018
- Country of Publication:
- United States
- Language:
- English
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