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Title: Integrated bioprocess for conversion of gaseous substrates to liquids

Journal Article · · Proceedings of the National Academy of Sciences of the United States of America
 [1];  [1];  [1];  [1];  [2];  [1];  [1]
  1. Massachusetts Inst. of Technology (MIT), Cambridge, MA (United States). Dept. of Chemical Engineering
  2. Massachusetts Inst. of Technology (MIT), Cambridge, MA (United States). Dept. of Chemical Engineering; Tsinghua Univ., Beijing (China). Inst. of Nuclear and New Energy Technology

In the quest for inexpensive feedstocks for the cost-effective production of liquid fuels, we have examined gaseous substrates that could be made available at low cost and sufficiently large scale for industrial fuel production. In this work, we introduce a new bioconversion scheme that effectively converts syngas, generated from gasification of coal, natural gas, or biomass, into lipids that can be used for biodiesel production. We present an integrated conversion method comprising a two-stage system. In the first stage, an anaerobic bioreactor converts mixtures of gases of CO2 and CO or H2 to acetic acid, using the anaerobic acetogen Moorella thermoacetica. The acetic acid product is fed as a substrate to a second bioreactor, where it is converted aerobically into lipids by an engineered oleaginous yeast, Yarrowia lipolytica. We first describe the process carried out in each reactor and then present an integrated system that produces microbial oil, using synthesis gas as input. The integrated continuous bench-scale reactor system produced 18 g/L of C16-C18 triacylglycerides directly from synthesis gas, with an overall productivity of 0.19 g•L-1•h-1 and a lipid content of 36%. Although suboptimal relative to the performance of the individual reactor components, the presented integrated system demonstrates the feasibility of substantial net fixation of carbon dioxide and conversion of gaseous feedstocks to lipids for biodiesel production. The system can be further optimized to approach the performance of its individual units so that it can be used for the economical conversion of waste gases from steel mills to valuable liquid fuels for transportation.

Research Organization:
Massachusetts Inst. of Technology (MIT), Cambridge, MA (United States)
Sponsoring Organization:
USDOE Office of Science (SC), Biological and Environmental Research (BER). Biological Systems Science Division; USDOE Advanced Research Projects Agency - Energy (ARPA-E)
Grant/Contract Number:
SC0008744; AR0000059; 692-6611
OSTI ID:
1469102
Journal Information:
Proceedings of the National Academy of Sciences of the United States of America, Vol. 113, Issue 14; ISSN 0027-8424
Publisher:
National Academy of Sciences, Washington, DC (United States)Copyright Statement
Country of Publication:
United States
Language:
English
Citation Metrics:
Cited by: 117 works
Citation information provided by
Web of Science

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Enhancing hydrogen‐dependent growth of and carbon dioxide fixation by Clostridium ljungdahlii through nitrate supplementation journal November 2018
Production of medium chain length polyhydroxyalkanoate from acetate by engineered Pseudomonas putida KT2440 journal March 2019
Making the case for edible microorganisms as an integral part of a more sustainable and resilient food production system journal March 2019
Technical photosynthesis involving CO2 electrolysis and fermentation journal January 2018
Application of metabolic controls for the maximization of lipid production in semicontinuous fermentation journal June 2017
Effect of Cysteine, Yeast Extract, pH Regulation and Gas Flow on Acetate and Ethanol Formation and Growth Profiles of Clostridium ljungdahlii Syngas Fermentation journal January 2020
Gene repression via multiplex gRNA strategy in Y. lipolytica journal April 2018
Metabolic engineering of Escherichia coli for the synthesis of polyhydroxyalkanoates using acetate as a main carbon source journal July 2018
Metabolic engineering of Escherichia coli carrying the hybrid acetone-biosynthesis pathway for efficient acetone biosynthesis from acetate journal January 2019
A GFP-fusion coupling FACS platform for advancing the metabolic engineering of filamentous fungi journal August 2018
Production of alkanes from CO2 by engineered bacteria journal August 2018
Gas Fermentation—A Flexible Platform for Commercial Scale Production of Low-Carbon-Fuels and Chemicals from Waste and Renewable Feedstocks journal May 2016
Energy Efficiency and Productivity Enhancement of Microbial Electrosynthesis of Acetate journal May 2017
Alternative Substrate Metabolism in Yarrowia lipolytica journal May 2018
Production of alkanes from CO2 by engineered bacteria journal June 2018
Enhancing CO2-Valorization Using Clostridium autoethanogenum for Sustainable Fuel and Chemicals Production journal March 2020
Gasification of coal and biomass as a net carbon-negative power source for environment-friendly electricity generation in China journal April 2019
A Narrow pH Range Supports Butanol, Hexanol, and Octanol Production from Syngas in a Continuous Co-culture of Clostridium ljungdahlii and Clostridium kluyveri with In-Line Product Extraction journal November 2016
A Prospective Study on the Fermentation Landscape of Gaseous Substrates to Biorenewables Using Methanosarcina acetivorans Metabolic Model journal August 2018
Sequential Mixed Cultures : From Syngas to Malic Acid text January 2016
Formic Acid Formation by $Clostridium$ $ljungdahlii$ at Elevated Pressures of Carbon Dioxide and Hydrogen text January 2018