skip to main content
OSTI.GOV title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Feasibility Study of Making Metallic Hybrid Materials Using Additive Manufacturing

Journal Article · · Metallurgical and Materials Transactions. A, Physical Metallurgy and Materials Science
 [1];  [1];  [2];  [3];  [3];  [1];  [4]
  1. Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Materials Science and Technology Division
  2. Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Electrical and Electronics Systems Research Division
  3. Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Chemical and Engineering Materials Division
  4. Univ. of Tennessee, Knoxville, TN (United States). Dept. of Materials Science and Engineering. Dept. of Mechanical, Aerospace and Biomedical Engineering; Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Energy & Transportation Science Division

In this paper, a metallic hybrid structure, consisting of an Inconel-718 matrix and a Co-Cr internal structure, was successfully manufactured using laser direct energy deposition process. Characterizations were performed using energy dispersive spectroscopy (EDS), X-ray diffraction (XRD), neutron-computed tomography (nCT), and electron back-scatter diffraction (EBSD) to verify the interfaces between Co-rich and Ni-rich phases. nCT revealed the internal structures to be continuous without cracking or significant intermixing due to inter-diffusion of Co and Ni (i.e., dissolved boundaries between the two structures). Minor porosity was detected. EBSD confirmed a good bond at the granular level. No precipitate phases were detected with XRD. Finally, EDS revealed dilution/intermixing between the Co and Ni interfaces presumably due to melt-pool overlay between the matrix and the internal structures.

Research Organization:
Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)
Sponsoring Organization:
USDOE Office of Energy Efficiency and Renewable Energy (EERE), Energy Efficiency Office. Advanced Manufacturing Office; USDOE Office of Science (SC), Basic Energy Sciences (BES); ORNL Laboratory Directed Research and Development (LDRD) Program
Grant/Contract Number:
AC05-00OR22725
OSTI ID:
1462837
Journal Information:
Metallurgical and Materials Transactions. A, Physical Metallurgy and Materials Science, Vol. 49, Issue 10; ISSN 1073-5623
Publisher:
ASM InternationalCopyright Statement
Country of Publication:
United States
Language:
English
Citation Metrics:
Cited by: 8 works
Citation information provided by
Web of Science

References (24)

Microstructural and micromechanical characterization of IN718 theta shaped specimens built with electron beam melting journal April 2016
Damage-tolerant metallic composites via melt infiltration of additively manufactured preforms journal August 2017
Functionally graded material of 304L stainless steel and inconel 625 fabricated by directed energy deposition: Characterization and thermodynamic modeling journal April 2016
Direct Selective Laser Sintering of Hard Metal Powders: Experimental Study and Simulation journal March 2002
The CG-1D Neutron Imaging Beamline at the Oak Ridge National Laboratory High Flux Isotope Reactor journal January 2015
A Model Based Iterative Reconstruction Algorithm For High Angle Annular Dark Field-Scanning Transmission Electron Microscope (HAADF-STEM) Tomography journal November 2013
Laser deposition of compositionally graded titanium–vanadium and titanium–molybdenum alloys journal July 2003
Laser Deposition of In Situ Ti – TiB Composites journal November 2002
The CG1 instrument development test station at the high flux isotope reactor
  • Crow, Lowell; Robertson, Lee; Bilheux, Hassina
  • Nuclear Instruments and Methods in Physics Research Section A: Accelerators, Spectrometers, Detectors and Associated Equipment, Vol. 634, Issue 1 https://doi.org/10.1016/j.nima.2010.06.213
journal April 2011
Microstructural characterization and wear behavior of (Fe,Ni)–TiC MMC prepared by DMLS journal September 2006
Fabrication of WC–Co cermets by laser engineered net shaping journal October 2008
Direct laser deposition of alloys from elemental powder blends journal November 2001
Hybrids to fill holes in material property space journal September 2005
Fast Model-Based X-Ray CT Reconstruction Using Spatially Nonhomogeneous ICD Optimization journal January 2011
Selective Laser Melting of in-situ TiC/Ti5Si3 composites with novel reinforcement architecture and elevated performance journal February 2011
Fabrication and creep properties of superalloy-zirconia composites journal November 2003
Effect of SiC particles on the laser sintering of Al–7Si–0.3Mg alloy journal July 2008
Nanoscale TiB precipitates in laser deposited Ti-matrix composites journal December 2005
A method for the design and fabrication of heterogeneous objects journal August 2003
Comparison of image quality in computed laminography and tomography journal January 2012
Coupling electron beam melting and spark plasma sintering: A new processing route for achieving titanium architectured microstructures journal September 2016
Mechanical Characterization of an Additively Manufactured Inconel 718 Theta-Shaped Specimen journal November 2015
The Influence of Ni-Coated TiC on Laser-Deposited IN625 Metal Matrix Composites journal January 2010
Efficient Volume Reconstruction for Parallel-Beam Computed Laminography by Filtered Backprojection on Multi-Core Clusters journal December 2013

Cited By (2)

Advances in additive manufacturing of metal-based functionally graded materials journal January 2020
An interactive web-based tool to guide the preparation of neutron imaging experiments at oak ridge national laboratory journal October 2019