A Monte Carlo model for 3D grain evolution during welding

Rodgers, Theron M.; Mitchell, John A.; Tikare, Veena

doi:10.1088/1361-651x/aa7f20

Title: A Monte Carlo model for 3D grain evolution during welding

Journal Article · Fri Aug 04 00:00:00 EDT 2017 · Modelling and Simulation in Materials Science and Engineering

DOI:https://doi.org/10.1088/1361-651x/aa7f20· OSTI ID:1374751

^[1]; Mitchell, John A. ^[1]; Tikare, Veena ^[1]

Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

Welding is one of the most wide-spread processes used in metal joining. However, there are currently no open-source software implementations for the simulation of microstructural evolution during a weld pass. Here we describe a Potts Monte Carlo based model implemented in the SPPARKS kinetic Monte Carlo computational framework. The model simulates melting, solidification and solid-state microstructural evolution of material in the fusion and heat-affected zones of a weld. The model does not simulate thermal behavior, but rather utilizes user input parameters to specify weld pool and heat-affect zone properties. Weld pool shapes are specified by Bezier curves, which allow for the specification of a wide range of pool shapes. Pool shapes can range from narrow and deep to wide and shallow representing different fluid flow conditions within the pool. Surrounding temperature gradients are calculated with the aide of a closest point projection algorithm. Furthermore, the model also allows simulation of pulsed power welding through time-dependent variation of the weld pool size. Example simulation results and comparisons with laboratory weld observations demonstrate microstructural variation with weld speed, pool shape, and pulsed-power.

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Research Organization:: Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

Sponsoring Organization:: USDOE National Nuclear Security Administration (NNSA)

Grant/Contract Number:: AC04-94AL85000

OSTI ID:: 1374751

Report Number(s):: SAND-2017-8231J; 655911

Journal Information:: Modelling and Simulation in Materials Science and Engineering, Vol. 25, Issue 6; ISSN 0965-0393

Publisher:: IOP PublishingCopyright Statement

Country of Publication:: United States

Language:: English

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Cited by: 25 works

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Modeling analysis of the effect of laser transverse speed on grain morphology during directed energy deposition process Li, Wei; Soshi, Masakazu The International Journal of Advanced Manufacturing Technology, Vol. 103, Issue 9-12 https://doi.org/10.1007/s00170-019-03690-6	journal	May 2019
Three-Dimensional Additively Manufactured Microstructures and Their Mechanical Properties Rodgers, Theron M.; Lim, Hojun; Brown, Judith A. JOM, Vol. 72, Issue 1 https://doi.org/10.1007/s11837-019-03808-x	journal	October 2019
Study of the effect of growth kinetic and nucleation law on grain structure simulation during gas tungsten arc welding of Cu-Ni plate Chiocca, A.; Soulié, F.; Deschaux-Beaume, F. Welding in the World, Vol. 63, Issue 3 https://doi.org/10.1007/s40194-019-00717-0	journal	March 2019

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welding
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