skip to main content
OSTI.GOV title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Fabrication of nanoporous membranes for tuning microbial interactions and biochemical reactions

Journal Article · · Journal of Vacuum Science and Technology B
DOI:https://doi.org/10.1116/1.4932671· OSTI ID:1263840
 [1];  [2];  [1];  [1]
  1. Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Biosciences Division; Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Center for Nanophase Materials Science (CNMS); Univ. of Tennessee, Knoxville, TN (United States)
  2. Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Biosciences Division

Here we describe how new strategies for combining conventional photo- and soft- lithographic techniques with high-resolution patterning and etching strategies are needed in order to produce multi-scale fluidic platforms that address the full range of functional scales seen in complex biological and chemical systems. The smallest resolution required for an application often dictates the fabrication method used. Micromachining and micro-powder blasting yield higher throughput, but lack the resolution needed to fully address biological and chemical systems at the cellular and molecular scales. In contrast, techniques such as electron beam lithography or nanoimprinting allow nanoscale resolution, but are traditionally considered costly and slow. Other techniques such as photolithography or soft lithography have characteristics between these extremes. Combining these techniques to fabricate multi-scale or hybrid fluidics allows fundamental biological and chemical questions can be answered. In this study, a combination of photolithography and electron beam lithography are used to produce two multi-scale fluidic devices that incorporate porous membranes into complex fluidic networks to control the flow of energy, information, and materials in chemical form. In the first device, materials and energy were used to support chemical reactions. A nanoporous membrane fabricated with e-beam lithography separates two parallel, serpentine channels. Photolithography was used to write microfluidic channels around the membrane. The pores were written at 150nm and reduced in size with silicon dioxide deposition from plasma enhanced chemical vapor deposition (PECVD) and atomic layer deposition (ALD). Using this method, the molecular weight cutoff (MWCO) of the membrane can be adapted to the system of interest. In the second approach, photolithography was used to fabricate 200nm thin pores. The pores confined microbes and allowed energy replenishment from a media perfusion channel. The same device can be used for study of intercellular communication via the secretion and uptake of signal molecules. Pore size was tested with 750nm fluorescent polystyrene beads and fluorescein dye. The 200nm PDMS pores were shown to be robust enough to hold 750nm beads while under pressure, but allow fluorescein to diffuse across the barrier. Further testing showed that extended culture of bacteria within the chambers was possible. Finally, these two examples show how lithographically defined porous membranes can be adapted to two unique situations and used to tune the flow of chemical energy, materials, and information within a microfluidic network.

Research Organization:
Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States). Center for Nanophase Materials Sciences (CNMS)
Sponsoring Organization:
Work for Others (WFO); USDOE Office of Science (SC); National Institutes of Health (NIH)
Grant/Contract Number:
AC05-00OR22725; HR001134005; 1R01DE024463-0
OSTI ID:
1263840
Journal Information:
Journal of Vacuum Science and Technology B, Vol. 33, Issue 6; ISSN 2166-2746
Publisher:
American Vacuum Society/AIPCopyright Statement
Country of Publication:
United States
Language:
English
Citation Metrics:
Cited by: 4 works
Citation information provided by
Web of Science

References (32)

Pore design and engineering for filters and membranes
  • Holdich, Richard; Kosvintsev, Serguei; Cumming, Iain
  • Philosophical Transactions of the Royal Society A: Mathematical, Physical and Engineering Sciences, Vol. 364, Issue 1838 https://doi.org/10.1098/rsta.2005.1690
journal December 2005
Novel Filter for Biological Materials journal January 1964
Direct Casting of Polymer Membranes into Microfluidic Devices journal August 2004
Self-assembled Nanowire Arrays as Three-dimensional Nanopores for Filtration of DNA Molecules journal March 2015
Self-Assembled Colloidal Arrays as Three-Dimensional Nanofluidic Sieves for Separation of Biomolecules on Microchips journal March 2007
Charge- and size-based separation of macromolecules using ultrathin silicon membranes journal February 2007
Controlled transport of latex beads through vertically aligned carbon nanofiber membranes journal July 2002
Microarrays of Biomimetic Cells Formed by the Controlled Synthesis of Carbon Nanofiber Membranes journal October 2004
Tailored transport through vertically aligned carbon nanofibre membranes; controlled synthesis, modelling, and passive diffusion experiments journal November 2005
Molecular transport in a crowded volume created from vertically aligned carbon nanofibres: a fluorescence recovery after photobleaching study journal October 2006
Positional control of catalyst nanoparticles for the synthesis of high density carbon nanofiber arrays journal September 2008
Hindered Diffusion in Microporous Membranes with Known Pore Geometry journal December 1970
Track etching technique in membrane technology journal June 2001
Silicon membrane nanofilters from sacrificial oxide removal journal March 1999
Silicon Nitride Nanosieve Membrane journal February 2004
Nanostructured silicon membranes for control of molecular transport
  • Srijanto, Bernadeta R.; Retterer, Scott T.; Fowlkes, Jason D.
  • Journal of Vacuum Science & Technology B, Nanotechnology and Microelectronics: Materials, Processing, Measurement, and Phenomena, Vol. 28, Issue 6 https://doi.org/10.1116/1.3518911
journal November 2010
Development and fabrication of nanoporous silicon-based bioreactors within a microfluidic chip journal January 2010
Continuous protein production in nanoporous, picolitre volume containers journal January 2011
Enzyme Reactions in Nanoporous, Picoliter Volume Containers journal December 2011
Miniaturized one-chip electrochemical sensing device integrated with a dialysis membrane and double thin-layer flow channels for measuring blood samples journal February 2006
The potential and challenges of nanopore sequencing journal October 2008
Cells on chips journal July 2006
Microfluidic cell culture journal February 2014
Microfluidic chemostat and turbidostat with flow rate, oxygen, and temperature control for dynamic continuous culture journal January 2011
Continuous perfusion microfluidic cell culture array for high-throughput cell-based assays journal January 2004
Bacterial metapopulations in nanofabricated landscapes journal November 2006
Micro Total Analysis Systems for Cell Biology and Biochemical Assays journal October 2011
Robust Growth of Escherichia coli journal June 2010
Individually addressable arrays of replica microbial cultures enabled by splitting SlipChips journal January 2014
Anomalous Spatial Redistribution of Competing Bacteria under Starvation Conditions journal April 2011
An introduction to micro-ecology patches journal January 2010
Computation of mutual fitness by competing bacteria journal December 2008

Cited By (2)

Toward Microfluidic Reactors for Cell-Free Protein Synthesis at the Point-of-Care journal December 2015
Accessing microfluidics through feature-based design software for 3D printing journal March 2018