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Title: Internal configuration of prismatic lithium-ion cells at the onset of mechanically induced short circuit

Journal Article · · Journal of Power Sources
 [1];  [1];  [2];  [2];  [2]
  1. Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)
  2. Motorola Mobility, Lawrenceville, GA (United States)

The response of Li-ion cells to mechanically induced internal electrical shorts is an important safety performance metric design. We assume that the battery internal configuration at the onset of electrical short influences the subsequent response and can be used to gauge the safety risk. We subjected a series of prismatic Li-ion cells to lateral pinching using 0.25", 0.5", 1", 2" and 3" diameter steel balls until the onset of internal short. The external aluminum enclosure froze the internal cell configuration at the onset of short and enabled us to cross-section the cells, and take the cross-section images. The images indicate that an internal electric short is preceded by extensive strain partitioning in the cells, fracturing and tearing of the current collectors, and cracking and slipping of the electrode layers with multiple fault lines across multiple layers. These observations are at odds with a common notion of homogeneous deformation across the layers and strain hardening of electrodes that eventually punch through the separator and short the cell. The faults are akin to tectonic movements of multiple layers that are characteristic of granular materials and bonded aggregates. As a result, the short circuits occur after extensive internal faulting, which implies significant stretching and tearing of separators.

Research Organization:
Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)
Sponsoring Organization:
USDOE Office of Energy Efficiency and Renewable Energy (EERE)
Grant/Contract Number:
AC05-00OR22725
OSTI ID:
1236581
Alternate ID(s):
OSTI ID: 1397331
Journal Information:
Journal of Power Sources, Vol. 306, Issue C; ISSN 0378-7753
Country of Publication:
United States
Language:
English
Citation Metrics:
Cited by: 65 works
Citation information provided by
Web of Science

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Cited By (7)

Dynamic behavior and modeling of prismatic lithium‐ion battery journal December 2019
In Situ Temperature Evolution and Failure Mechanisms of LiNi 0.33 Mn 0.33 Co 0.33 O 2 Cell under Over-Discharge Conditions journal January 2018
Dynamic mechanical behavior of prismatic lithium‐ion battery upon impact journal August 2019
Mechanical Deformation of Lithium-Ion Pouch Cells under In-Plane Loads—Part I: Experimental Investigation journal May 2020
A Review of Lithium-Ion Battery Fault Diagnostic Algorithms: Current Progress and Future Challenges journal March 2020
Adhesion strength of the cathode in lithium-ion batteries under combined tension/shear loadings journal January 2018
Mechanical Deformation of Lithium-Ion Pouch Cells under In-Plane Loads : Part I: Experimental Investigation text January 2020