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Title: Failure propagation in multi-cell lithium ion batteries

Journal Article · · Journal of Power Sources

Traditionally, safety and impact of failure concerns of lithium ion batteries have dealt with the field failure of single cells. However, large and complex battery systems require the consideration of how a single cell failure will impact the system as a whole. Initial failure that leads to the thermal runaway of other cells within the system creates a much more serious condition than the failure of a single cell. This work examines the behavior of small modules of cylindrical and stacked pouch cells after thermal runaway is induced in a single cell through nail penetration trigger [1] within the module. Cylindrical cells are observed to be less prone to propagate, if failure propagates at all, owing to the limited contact between neighboring cells. However, the electrical connectivity is found to be impactful as the 10S1P cylindrical cell module did not show failure propagation through the module, while the 1S10P module had an energetic thermal runaway consuming the module minutes after the initiation failure trigger. Modules built using pouch cells conversely showed the impact of strong heat transfer between cells. In this case, a large surface area of the cells was in direct contact with its neighbors, allowing failure to propagate through the entire battery within 60-80 seconds for all configurations (parallel or series) tested. This work demonstrates the increased severity possible when a point failure impacts the surrounding battery system.

Research Organization:
Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)
Sponsoring Organization:
USDOE Office of Energy Efficiency and Renewable Energy (EERE), Sustainable Transportation Office. Vehicle Technologies Office; USDOE Office of Energy Efficiency and Renewable Energy (EERE), Office of Sustainable Transportation. Vehicle Technologies Office (VTO)
Grant/Contract Number:
AC04-94AL85000
OSTI ID:
1235277
Alternate ID(s):
OSTI ID: 1432131
Report Number(s):
SAND-2014-17489J; PII: S0378775314016905
Journal Information:
Journal of Power Sources, Vol. 283, Issue C; ISSN 0378-7753
Publisher:
ElsevierCopyright Statement
Country of Publication:
United States
Language:
English
Citation Metrics:
Cited by: 181 works
Citation information provided by
Web of Science

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Cited By (19)

Thermal runaway hazard characteristics and influencing factors of Li‐ion battery packs under high‐rate charge condition journal December 2019
Perspective—From Calorimetry Measurements to Furthering Mechanistic Understanding and Control of Thermal Abuse in Lithium-Ion Cells journal January 2019
Theoretical analysis of lithium-ion battery failure characteristics under different states of charge journal April 2018
Thermal Failure Propagation in Lithium-Ion Battery Modules with Various Shapes journal July 2018
Study on the effect of spacing on thermal runaway propagation for lithium-ion batteries journal November 2019
Toxic fluoride gas emissions from lithium-ion battery fires journal August 2017
Predicting High-Temperature Decomposition of Lithiated Graphite: Part I. Review of Phenomena and a Comprehensive Model journal January 2018
Thermal Modelling of Cell-to-Cell Fire Propagation and Cascading Thermal Runaway Failure Effects for Lithium-Ion Battery Cells and Modules Using Fire Walls journal January 2016
Experimental Study on Module-to-Module Thermal Runaway-Propagation in a Battery Pack journal January 2019
Experimental Analysis of Thermal Runaway Propagation Risk within 18650 Lithium-Ion Battery Modules journal January 2018
A review on research status and key technologies of battery thermal management and its enhanced safety journal July 2018
Discharge by Short Circuit Currents of Parallel-Connected Lithium-Ion Cells in Thermal Propagation journal January 2019
An Experimental Study on the Thermal Failure Propagation in Lithium-Ion Battery Pack journal January 2018
Li-Ion Battery Fire Hazards and Safety Strategies journal August 2018
A review on lithium-ion power battery thermal management technologies and thermal safety journal September 2017
A Review on the Thermal Hazards of the Lithium-Ion Battery and the Corresponding Countermeasures journal June 2019
Identifying the Cause of Rupture of Li-Ion Batteries during Thermal Runaway journal October 2017
Thermal Runaway Propagation Assessment of Different Battery Pack Designs Using the TF5 Draft as Framework journal January 2019
Characterization of Thermally Induced Runaway in Pouch Cells for Propagation journal March 2020

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