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Title: Fly ash carbon passivation

Patent ·
OSTI ID:1128491

A thermal method to passivate the carbon and/or other components in fly ash significantly decreases adsorption. The passivated carbon remains in the fly ash. Heating the fly ash to about 500 and 800 degrees C. under inert gas conditions sharply decreases the amount of surfactant adsorbed by the fly ash recovered after thermal treatment despite the fact that the carbon content remains in the fly ash. Using oxygen and inert gas mixtures, the present invention shows that a thermal treatment to about 500 degrees C. also sharply decreases the surfactant adsorption of the recovered fly ash even though most of the carbon remains intact. Also, thermal treatment to about 800 degrees C. under these same oxidative conditions shows a sharp decrease in surfactant adsorption of the recovered fly ash due to the fact that the carbon has been removed. This experiment simulates the various "carbon burnout" methods and is not a claim in this method. The present invention provides a thermal method of deactivating high carbon fly ash toward adsorption of AEAs while retaining the fly ash carbon. The fly ash can be used, for example, as a partial Portland cement replacement in air-entrained concrete, in conductive and other concretes, and for other applications.

Research Organization:
National Energy Technology Laboratory (NETL), Pittsburgh, PA, Morgantown, WV (United States)
Sponsoring Organization:
USDOE
Assignee:
Waynesburg University (Waynesburg, PA); U.S. Department of Energy (Washington, DC)
Patent Number(s):
8,440,015
Application Number:
12/803,306
OSTI ID:
1128491
Country of Publication:
United States
Language:
English

References (17)

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Determination of the distribution of molybdenum oxidation states in reduced Mo/TiO2 catalysts by factor analysis and curve fitting journal January 1993
Investigation of fly ash carbon by thermal analysis and optical microscopy journal October 1998
Fly ash treatment by in situ ozone generation patent May 2002
Adsorptive and Optical Properties of Fly Ash from Coal and Petroleum Coke Co-firing journal March 2000
Study of the reduction behavior of W/TiO2 catalysts by XPS using curve fitting, deconvolution and factor analysis journal April 1995
Method of fly ash beneficiation and apparatus for same patent March 1995
Ozonation for the chemical modification of carbon surfaces in fly ash journal April 2001
Interactions of carbon-containing fly ash with commercial air-entraining admixtures for concrete journal June 1997
Characterization of Carbon Concentrates from Coal-Combustion Fly Ash journal February 2001
Enhancement of cement clinker yield patent May 2002
Effects of Carbon on Air Entrainment in Fly Ash Concrete:  The Role of Soot and Carbon Black journal March 1997
Method of controlling air entrainment in concrete compositions patent August 1990
Air Entraining Admixtures book January 1990
Method and product of fly ash benefication by carbon burnout in a dry bubbling fluid bed patent November 1992
Apparatus and method for deactivating carbon in fly ash patent October 2000
Measurement of adsorption of air-entraining admixture on fly ash in concrete and cement journal May 2001

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