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Title: Thin film electronic devices with conductive and transparent gas and moisture permeation barriers

Patent ·
OSTI ID:1110820

A thin film stack (100, 200) is provided for use in electronic devices such as photovoltaic devices. The stack (100, 200) may be integrated with a substrate (110) such as a light transmitting/transmissive layer. A electrical conductor layer (120, 220) is formed on a surface of the substrate (110) or device layer such as a transparent conducting (TC) material layer (120,220) with pin holes or defects (224) caused by manufacturing. The stack (100) includes a thin film (130, 230) of metal that acts as a barrier for environmental contaminants (226, 228). The metal thin film (130,230) is deposited on the conductor layer (120, 220) and formed from a self-healing metal such as a metal that forms self-terminating oxides. A permeation plug or block (236) is formed in or adjacent to the thin film (130, 230) of metal at or proximate to the pin holes (224) to block further permeation of contaminants through the pin holes (224).

Research Organization:
National Renewable Energy Laboratory (NREL), Golden, CO (United States)
Sponsoring Organization:
USDOE
DOE Contract Number:
AC36-08GO28308
Assignee:
Alliance for Sustainable Energy, LLC (Golden, CO)
Patent Number(s):
8,609,994
Application Number:
13/119,522
OSTI ID:
1110820
Country of Publication:
United States
Language:
English

References (7)

Thin Film Flexible Solar Cell patent-application March 2003
Highly flexible transparent electrodes for organic light-emitting diode-based displays journal October 2004
Tandem photovoltaic cell stacks patent-application October 2004
Light-emitting device and method of manufacturing the same, and method of operating manufacturing apparatus patent May 2008
Ca test of Al2O3 gas diffusion barriers grown by atomic layer deposition on polymers journal July 2006
High quality transparent conductive ZnO/Ag/ZnO multilayer films deposited at room temperature journal November 2006
Light emitting device, method of manufacturing the same, and manufacturing apparatus therefor patent September 2008