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Title: Joining of dissimilar materials

Patent ·
OSTI ID:1079462

A method of joining dissimilar materials having different ductility, involves two principal steps: Decoration of the more ductile material's surface with particles of a less ductile material to produce a composite; and, sinter-bonding the composite produced to a joining member of a less ductile material. The joining method is suitable for joining dissimilar materials that are chemically inert towards each other (e.g., metal and ceramic), while resulting in a strong bond with a sharp interface between the two materials. The joining materials may differ greatly in form or particle size. The method is applicable to various types of materials including ceramic, metal, glass, glass-ceramic, polymer, cermet, semiconductor, etc., and the materials can be in various geometrical forms, such as powders, fibers, or bulk bodies (foil, wire, plate, etc.). Composites and devices with a decorated/sintered interface are also provided.

Research Organization:
Lawrence Berkeley National Laboratory (LBNL), Berkeley, CA (United States)
Sponsoring Organization:
USDOE
DOE Contract Number:
AC02-05CH11231
Assignee:
The Regents of The University of California (Oakland, CA)
Patent Number(s):
8,287,673
Application Number:
11/791,258
OSTI ID:
1079462
Country of Publication:
United States
Language:
English

References (5)

Fabrication and thermal properties of a YSZ–NiCr joint with an interlayer of YSZ–NiCr functionally graded material journal October 2003
Fabrication of composite alloy cladding material by brazing process journal September 2005
Joining of plain carbon steel to alumina with copper filler metal. [銅ろうによるアルミナと炭素鋼の接合] journal January 1985
Direct Oxidation of Hydrocarbons in a Solid Oxide Fuel Cell: I. Methane Oxidation journal January 1999
Fabrication and characterization of Cu/YSZ cermet high-temperature electrolysis cathode material prepared by high-energy ball-milling method journal January 2008

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