skip to main content
OSTI.GOV title logo U.S. Department of Energy
Office of Scientific and Technical Information
  1. The stability of the proportional–integral–derivative (PID) control of temperature in the spark plasma sintering (SPS) process is investigated. The PID regulations of this process are tested for different SPS tooling dimensions, physical parameters conditions, and areas of temperature control. It is shown that the PID regulation quality strongly depends on the heating time lag between the area of heat generation and the area of the temperature control. Tooling temperature rate maps are studied to reveal potential areas for highly efficient PID control. The convergence of the model and experiment indicates that even with non-optimal initial PID coefficients, it is possiblemore » to reduce the temperature regulation inaccuracy to less than 4 K by positioning the temperature control location in highly responsive areas revealed by the finite-element calculations of the temperature spatial distribution.« less
    Cited by 3
  2. Abstract not provided.
  3. Abstract not provided.
  4. Abstract not provided.
  5. An integrated approach, including a continuum theory of sintering and mesostructure evolution analysis, is used for the solution of the problem of bi-layered structure sintering. Two types of bi-layered structures are considered: layers of the same material different by initial porosity, and layers of two different materials. The effective sintering stress and the normalized bulk modulus for the bi-layer powder sintering are derived based on mesoscale simulations. The combined effect of the layers' porosity and differences in sintering rate on shrinkage and warpage is studied for both sintering on a rigid substrate and free sintering.
  6. Cited by 17
  7. A mesoscale kinetic Monte Carlo model is presented to simulate microstructural evolution during sintering of 2D complex microstructures which evolves by grain growth, pore migration and densification. No assumptions about the geometry of the evolving microstructure are made. The results of these simulations are used to generate sintering stress and normalize viscous bulk modulus for use in continuum level simulation of sintering. The advantage of these simulations is that they can be used to generate more accurate parameters as various assumptions regarding geometry and transport mechanism are made. The previous companion paper used the results from the mesoscale simulations tomore » simulate shrinkage and warpage in sintering of bilayer ceramics.« less
  8. Sintering theory has been developed either as the application of complex diffusion mechanisms to a simple geometry or as the deformation and shrinkage of a continuum body. They present a model that can treat in detail both the evolution of microstructure and the sintering mechanisms, on the mesoscale, so that constitutive equations with detail microstructural information can be generated. The model is capable of simulating vacancy diffusion by grain boundary diffusion, annihilation of vacancies at grain boundaries resulting in densification, and coarsening of the microstructural features. In this paper, they review the stereological theory of sintering and its application tomore » microstructural evolution and the diffusion mechanism, which lead to sintering. They then demonstrate how these stereological concepts and diffusion mechanisms were incorporated into a kinetic Monte Carlo model to simulate sintering. Finally, they discuss the limitations of this model.« less
  9. Microstructural evolution during simple solid-state sintering of two-dimensional compacts of elongated particles packed in different arrangements was simulated using a kinetic, Monte Carlo model. The model used simulates curvature-driven grain growth, pore migration by surface diffusion, vacancy formation, diffusion along grain boundaries, and annihilation. Only the shape of the particles was anisotropic; all other extensive thermodynamic and kinetic properties such as surface energies and diffusivities were isotropic. We verified our model by simulating sintering in the analytically tractable cases of simple-packed and close-packed, elongated particles and comparing the shrinkage rate anisotropies with those predicted analytically. Once our model was verified,more » we used it to simulate sintering in a powder compact of aligned, elongated particles of arbitrary size and shape to gain an understanding of differential shrinkage. Anisotropic shrinkage occurred in all compacts with aligned, elongated particles. However, the direction of higher shrinkage was in some cases along the direction of elongation and in other cases in the perpendicular direction, depending on the details of the powder compact. In compacts of simple-packed, mono-sized, elongated particles, shrinkage was higher in the direction of elongation. In compacts of close-packed, mono-sized, elongated particles and of elongated particles with a size and shape distribution, the shrinkage was lower in the direction of elongation. The results of these simulations are analyzed, and the implication of these results is discussed.« less

Search for:
All Records
Creator / Author

Refine by:
Resource Type
Publication Date
Creator / Author
Research Organization