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  1. Direct hydrogen fuel cell electric vehicle cost analysis: System and high-volume manufacturing description, validation, and outlook

    Here, direct hydrogen fuel cell electric vehicles (FCEVs) produce only water as a byproduct, thereby eliminating tailpipe carbon and criteria air pollutant emissions associated with internal combustion engine vehicles (ICEVs). However, in order to achieve economic parity with ICEVs, technological challenges must be overcome to lower system cost. The U.S. Department of Energy (DOE) monitors estimated fuel cell (FC) system cost and tracks progress towards milestones by techno-economic analysis based on demonstrated laboratory technologies for a next-generation 80 kWnet automotive FC stack for light-duty vehicles. The findings of the 2017 automotive FC system cost analysis are summarized, including the baselinemore » system characteristics and specifications and the results of Design for Manufacture and Assembly (DFMA ®) analysis of system manufacturing across a range of annual production rates. The highest volume predictions, for 100,000 and 500,000 units per year, result in a total system cost of 50/kWnet and 45/kWnet, respectively. The assumptions and methodology of the DFMA® analysis of the 2017 baseline FC system were validated by comparison with the FC system in the commercially available Toyota Mirai. One prospective pathway for decreasing system cost to 30/kW net needed for cost competitiveness with ICEVs is outlined.« less
  2. Final Report: Hydrogen Storage System Cost Analysis

    The Fuel Cell Technologies Office (FCTO) has identified hydrogen storage as a key enabling technology for advancing hydrogen and fuel cell power technologies in transportation, stationary, and portable applications. Consequently, FCTO has established targets to chart the progress of developing and demonstrating viable hydrogen storage technologies for transportation and stationary applications. This cost assessment project supports the overall FCTO goals by identifying the current technology system components, performance levels, and manufacturing/assembly techniques most likely to lead to the lowest system storage cost. Furthermore, the project forecasts the cost of these systems at a variety of annual manufacturing rates to allowmore » comparison to the overall 2017 and “Ultimate” DOE cost targets. The cost breakdown of the system components and manufacturing steps can then be used to guide future research and development (R&D) decisions. The project was led by Strategic Analysis Inc. (SA) and aided by Rajesh Ahluwalia and Thanh Hua from Argonne National Laboratory (ANL) and Lin Simpson at the National Renewable Energy Laboratory (NREL). Since SA coordinated the project activities of all three organizations, this report includes a technical description of all project activity. This report represents a summary of contract activities and findings under SA’s five year contract to the US Department of Energy (Award No. DE-EE0005253) and constitutes the “Final Scientific Report” deliverable. Project publications and presentations are listed in the Appendix.« less

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"DeSantis, Daniel A."

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