Modeling of Residual Stresses and Property Distributions in Friction Stir Welds of Aluminum Alloy 6061-T6
- ORNL
An integrated thermal-metallurgical-mechanical model is used to analyze and provide insights into the formation of the residual stress and the changes in microstructure and property of Al6061-T6 friction stir welds. The simulations were conducted by means of a three-dimensional finite element model that accounts for the phenomena of frictional heating, weld microstructure and strength changes due to dissolution and reprecipitation of the hardening precipitate particles, and the mechanical workpiece/tool contact during the friction stir welding (FSW) process. The model predictions were confirmed by experimental measurement data from previous studies. For the friction stir welds investigated, it was found that the residual stress distribution is strongly dependent on the welding process parameters and the degree of material softening caused by welding. The recovery of material strength from natural aging does not increase the residual stress in the weld. The failure of friction stir weld under tensile load is controlled by the combination of the reduction in strength and the residual stresses in the heat affected zone (HAZ).
- Research Organization:
- Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). High Flux Isotope Reactor (HFIR)
- Sponsoring Organization:
- USDOE Office of Energy Efficiency and Renewable Energy (EERE)
- DOE Contract Number:
- DE-AC05-00OR22725
- OSTI ID:
- 931698
- Journal Information:
- Science and Technology of Welding and Joining, Vol. 12, Issue 4; ISSN 1362-1718
- Country of Publication:
- United States
- Language:
- English
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