Study on the strategies of waste solvent minimization in automobile production industry
- National I-Lan Inst. of Agriculture and Technology (Taiwan, Province of China). Dept. of Environmental Engineering
There are six automobile manufacturers who produce several kinds of vehicles in Taiwan. To meet the consumer`s needs, the automobile coating processes are necessary for the basic functions of anti-rust protection, weatherproofing and appearance. Some kinds of solvents are added as thinners and additives to avoid excessive viscosity of the coating materials and to increase facility productivity. The total consumption of volatile organic solvents is about 407,000 ton/year of which about 100,700 ton/year is used in surface coating. It is worthy of attention that solvents used in automobile industries account for 7,200 ton/year in major coating processes, including electrodeposition coating, primer coating, top coating, and bar coating, according to statistics of VOCs emission rate calculated from the data of consumption provided by each automobile plant. The amount of solvents used for washing spray gun and base coating are about 3,350 ton/year; and about 1,700 ton/year for primer coat and clear coat. The species of organic solvents include toluene, xylene, ethylacetate, n-butyl acetate, ketone, etc. VOCs emission factor from each plant lies between 500 to 650 g-VOCs/L coating. To reduce the amount of coating and waste liquor, the suggested methods include increasing gun spray efficiency, lengthening same colors painting period, reducing the solvent content in paint, and adding treatment equipment. The high solid content painting, waterborne coat, and powder coat should be used for traditional painting. Additionally, a carbon adsorption bed and zeolite rotator recovery system can replace scrubbers since they can be used as solvent recovery equipment.
- OSTI ID:
- 679393
- Report Number(s):
- CONF-980632-; TRN: IM9940%%212
- Resource Relation:
- Conference: 91. annual meeting and exhibition of the Air and Waste Management Association, San Diego, CA (United States), 14-18 Jun 1998; Other Information: PBD: 1998; Related Information: Is Part Of Proceedings of the 91. annual meeting and exhibition. Bridging international boundaries: Clean production for environmental stewardship; PB: [5000] p.
- Country of Publication:
- United States
- Language:
- English
Similar Records
Evaluation of innovative painting processes. Final technical report, October 1990-October 1991
Implementation of a solvent management program to control paint shop volatile organic compounds