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Title: Development of a comprehensive weld process model

This cooperative research and development agreement (CRADA) between Concurrent Technologies Corporation (CTC) and Lockheed Martin Energy Systems (LMES) combines CTC`s expertise in the welding area and that of LMES to develop computer models and simulation software for welding processes. This development is of significant impact to the industry, including materials producers and fabricators. The main thrust of the research effort was to develop a comprehensive welding simulation methodology. A substantial amount of work has been done by several researchers to numerically model several welding processes. The primary drawback of most of the existing models is the lack of sound linkages between the mechanistic aspects (e.g., heat transfer, fluid flow, and residual stress) and the metallurgical aspects (e.g., microstructure development and control). A comprehensive numerical model which can be used to elucidate the effect of welding parameters/conditions on the temperature distribution, weld pool shape and size, solidification behavior, and microstructure development, as well as stresses and distortion, does not exist. It was therefore imperative to develop a comprehensive model which would predict all of the above phenomena during welding. The CRADA built upon an already existing three-dimensional (3-D) welding simulation model which was developed by LMES which is capable of predictingmore » weld pool shape and the temperature history in 3-d single-pass welds. However, the model does not account for multipass welds, microstructural evolution, distortion and residual stresses. Additionally, the model requires large resources of computing time, which limits its use for practical applications. To overcome this, CTC and LMES have developed through this CRADA the comprehensive welding simulation model described above.« less
Authors:
; ;
Publication Date:
OSTI Identifier:
505741
Report Number(s):
ORNL/M-5937
ON: DE97008104; CRN: C/ORNL--92-0117; TRN: 97:004640
DOE Contract Number:
AC05-96OR22464
Resource Type:
Technical Report
Resource Relation:
Other Information: PBD: May 1997
Research Org:
Oak Ridge National Lab., TN (United States)
Sponsoring Org:
USDOE, Washington, DC (United States)
Country of Publication:
United States
Language:
English
Subject:
36 MATERIALS SCIENCE; 99 MATHEMATICS, COMPUTERS, INFORMATION SCIENCE, MANAGEMENT, LAW, MISCELLANEOUS; WELDING; COMPUTERIZED SIMULATION; CHROMIUM STEELS; FLUID FLOW; HEAT TRANSFER; MICROSTRUCTURE; RESIDUAL STRESSES; SOLIDIFICATION; HEAT AFFECTED ZONE; ALGORITHMS; GRAIN GROWTH; TEMPERATURE DEPENDENCE; MONTE CARLO METHOD; MATHEMATICAL MODELS