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Title: Characterization of red mud-epoxy intumescent char using surface imaging and micro analysis

In this study, red mud (RM), an oxide waste was proposed as reinforcing, synergistic filler for the traditional epoxy intumescent coating (IC). 5.5 wt% of acid-modified and unmodified red mud were introduced into the basic intumescent formulation of ammonium polyphosphate (APP), pentaerythritol (PER) and melamine (MEL). In order to predict effect of modification on its suitability, Field emission electron scanning microscopy and Fourier transform infra red were used to obtain detailed characteristics such as the cell size, pore distribution, homogeneity and chemical composition of the red mud-epoxy carbonaceous char. Both acid-modified and unmodified RM-filled ICs produced chars with smaller and more closely packed cells compared to chars from the unfilled coating. Both coating types had hard carbonaceous metal phosphate coverings that could act as heat barriers. The unmodified red mud was found to be antagonistic to the intumescent action with an expansion of only 2 times the initial thickness. The leached, low iron-red mud produced an expansion of 15 times the initial thickness, but possessed a hollow interior. From these findings, it may be deduced that while acid leaching of red mud may improve intumescent expansion, it would be necessary to optimize the percent filler loading to improve residual mass.
Authors:
; ;  [1] ;  [2]
  1. Department of Mechanical Engineering, Universiti Tecknologi Petronas (Malaysia)
  2. Department of Fundamental and Applied Science, Universiti Tecknologi Petronas (Malaysia)
Publication Date:
OSTI Identifier:
22488633
Resource Type:
Journal Article
Resource Relation:
Journal Name: AIP Conference Proceedings; Journal Volume: 1669; Journal Issue: 1; Conference: SCMSM 2014: 23. scientific conference of Microscopy Society Malaysia, Tronoh (Malaysia), 10-12 Dec 2014; Other Information: (c) 2015 AIP Publishing LLC; Country of input: International Atomic Energy Agency (IAEA)
Country of Publication:
United States
Language:
English
Subject:
36 MATERIALS SCIENCE; CHARS; CHEMICAL COMPOSITION; COMPARATIVE EVALUATIONS; EPOXIDES; FIELD EMISSION; FILLERS; FOURIER TRANSFORMATION; IRON; LEACHING; LOADING; MELAMINE; MODIFICATIONS; OXIDES; PHOSPHATES; SCANNING ELECTRON MICROSCOPY; SURFACES; WASTES