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Title: Novel concept of functional oxide coatings providing enhanced oxidation resistance to Ni-based superalloys

Graphical abstract: - Highlights: • New concept for providing extended oxidation resistance to Ni-based superalloys. • Oxygen-defective nanostructured oxide coatings reduce the oxygen partial pressure at the substrate interface. • Pre-oxidation of the substrate during annealing with the formation of alpha-alumina. • Growth of CeAlO{sub 3} perovskite enhancing the adherence of the ceria top coat. • Microstructural stability of the coating system with no SRZ formation upon exposure. - Abstract: Aluminide-coated Ni-based superalloys are prone to microstructural instabilities during long-term exposure at high temperature with the growth of a secondary reaction zone (SRZ) detrimental from a mechanical viewpoint. This has been since overcome by the use of thermodynamically stable coatings (γ-Ni/γ′-Ni{sub 3}Al). However, additions of Pt and Hf are required to provide the formation of an exclusive α-Al{sub 2}O{sub 3} scale and improved oxidation resistance in cyclic and isothermal regimes. The present work proposes a new coating system that relies on the use of a superficial nanostructured functional oxide providing the establishment of a stable alumina while avoiding SRZ formation. Tailored oxygen-defective and multi-cracked coatings were designed for 2nd generation Ni-based superalloys and generated by electrosynthesis using a water-based solution. Cyclic oxidation tests were carried out at 1100 °C inmore » air and the oxidation properties and the microstructural stability of the coating system were demonstrated.« less
Authors:
; ; ;
Publication Date:
OSTI Identifier:
22341879
Resource Type:
Journal Article
Resource Relation:
Journal Name: Materials Research Bulletin; Journal Volume: 49; Other Information: Copyright (c) 2013 Elsevier Science B.V., Amsterdam, The Netherlands, All rights reserved.; Country of input: International Atomic Energy Agency (IAEA)
Country of Publication:
United States
Language:
English
Subject:
36 MATERIALS SCIENCE; ALUMINIUM OXIDES; ANNEALING; CERIUM OXIDES; COATINGS; DEFECTS; HEAT RESISTING ALLOYS; MICROSTRUCTURE; NANOSTRUCTURES; OXIDATION; OXYGEN; PARTIAL PRESSURE; PEROVSKITE; RAMAN SPECTROSCOPY; SUBSTRATES