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Title: Nanoscale calcium aluminate coated graphite for improved performance of alumina based monolithic refractory composite

Graphical abstract: - Highlights: • Sol–gel Ca-doped γ-Al{sub 2}O{sub 3} accomplished graphite retention. • Nanocoating considerably improved matrix-aggregate bonding. • Less porous simulated matrix upgraded slag resistance. - Abstract: The synthesis and properties of high alumina castable containing nanostructured calcium aluminate coated graphite were studied in terms of slag resistance and overall physical characteristics. Raman spectroscopy, BET surface area and field emission scanning electron microscopy (FESEM) were performed to exclusively understand the coating characteristics and its compatibility in refractory composite. The coating not only secured graphite in castable for prolonged period but also noticeably improved matrix to aggregate contact. The microstructural aspects of castables were investigated, with special emphasis on a representative matrix prepared and infiltrated with slag at elevated temperature. Scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) of fired composite containing surface-treated graphite was quite prospective. It circumvented the problems of incorporating as-received graphite in castables and should be in the attention of refractory researchers and producers.
Authors:
Publication Date:
OSTI Identifier:
22290470
Resource Type:
Journal Article
Resource Relation:
Journal Name: Materials Research Bulletin; Journal Volume: 48; Journal Issue: 7; Other Information: Copyright (c) 2013 Elsevier Science B.V., Amsterdam, The Netherlands, All rights reserved.; Country of input: International Atomic Energy Agency (IAEA)
Country of Publication:
United States
Language:
English
Subject:
36 MATERIALS SCIENCE; ALUMINATES; ALUMINIUM OXIDES; CALCIUM; CERAMICS; DOPED MATERIALS; FIELD EMISSION; GRAPHITE; MICROSTRUCTURE; NANOSTRUCTURES; POROUS MATERIALS; RAMAN SPECTROSCOPY; REFRACTORIES; SCANNING ELECTRON MICROSCOPY; SURFACE AREA