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Title: Characterization by X-ray tomography of granulated alumina powder during in situ die compaction

Compaction process, the aim of which being to obtain green bodies with low porosity and small size, is often used before sintering treatment. Prior to die filling, the ceramic powder is generally granulated to improve flowability. However during compaction, density heterogeneity and critical size defects may appear due to intergranule and granule-die wall frictions. In this work, the influence of granule formulation on the compact morphology has been studied. To do so, a compaction setup was installed inside an X-ray tomography equipment so that the evolution of the compact morphology could be analysed during the whole compaction process. We have demonstrated that high humidity rate and the addition of binder in the granule formulation increase density heterogeneity and generate larger defects. - Highlights: • An original compaction set up was installed inside an X-Ray tomography equipment. • The compaction process of granulated ceramic powder is imaged. • The compact green microstructure is quantified and related to the compaction stages. • The most detrimental defects of dry-pressed parts are caused by hollow granules. • Formulations without binder allow a reduction of the number of large defects.
Authors:
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Publication Date:
OSTI Identifier:
22285061
Resource Type:
Journal Article
Resource Relation:
Journal Name: Materials Characterization; Journal Volume: 81; Other Information: Copyright (c) 2013 Elsevier Science B.V., Amsterdam, The Netherlands, All rights reserved.; Country of input: International Atomic Energy Agency (IAEA)
Country of Publication:
United States
Language:
English
Subject:
36 MATERIALS SCIENCE; ALUMINIUM OXIDES; BINDERS; CERAMICS; CRITICAL SIZE; DEFECTS; DENSITY; DIES; HUMIDITY; MICROSTRUCTURE; NANOSTRUCTURES; POROSITY; POWDERS; TOMOGRAPHY; X RADIATION