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Title: On the development of nugget growth model for resistance spot welding

In this paper, we developed a general mathematical model to estimate the nugget growth process based on the heat energy delivered into the welds by the resistance spot welding. According to the principles of thermodynamics and heat transfer, and the effect of electrode force during the welding process, the shape of the nugget can be estimated. Then, a mathematical model between heat energy absorbed and nugget diameter can be obtained theoretically. It is shown in this paper that the nugget diameter can be precisely described by piecewise fractal polynomial functions. Experiments were conducted with different welding operation conditions, such as welding currents, workpiece thickness, and widths, to validate the model and the theoretical analysis. All the experiments confirmed that the proposed model can predict the nugget diameters with high accuracy based on the input heat energy to the welds.
Authors:
;  [1]
  1. Department of Mechanical and Aerospace Engineering, Hong Kong University of Science and Technology, Clear Water Bay, Kowloon (Hong Kong)
Publication Date:
OSTI Identifier:
22273543
Resource Type:
Journal Article
Resource Relation:
Journal Name: Journal of Applied Physics; Journal Volume: 115; Journal Issue: 16; Other Information: (c) 2014 AIP Publishing LLC; Country of input: International Atomic Energy Agency (IAEA)
Country of Publication:
United States
Language:
English
Subject:
75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND SUPERFLUIDITY; ELECTRIC CURRENTS; ELECTRODES; HEAT TRANSFER; MATHEMATICAL MODELS; POLYNOMIALS; THERMODYNAMICS; THICKNESS; WELDED JOINTS; WELDING