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Title: X-ray photoelectron spectroscopy study on Fe and Co catalysts during the first stages of ethanol chemical vapor deposition for single-walled carbon nanotube growth

Journal Article · · Journal of Applied Physics
DOI:https://doi.org/10.1063/1.3552306· OSTI ID:21538177
; ;  [1]
  1. IBM TJ Watson Research Center, 1101 Kitchawan Road, Yorktown Heights, New York 10598 (United States)

Optimized chemical vapor deposition processes for single-walled carbon nanotube (SWCNT) can lead to the growth of dense, vertically aligned, mm-long forests of SWCNTs. Precise control of the growth process is however still difficult, mainly because of poor understanding of the interplay between catalyst, substrate and reaction gas. In this paper we use x-ray photoelectron spectroscopy (XPS) to study the interplay between Fe or Co catalysts, SiO{sub 2} and Al{sub 2}O{sub 3} substrates and ethanol during the first stages of SWCNT forest growth. With XPS we observe that ethanol oxidizes Fe catalysts at carbon nanotube (CNT) growth temperatures, which leads to reduced carbon nanotube growth. Ethanol needs to be decomposed by a hot filament or other technique to create a reducing atmosphere and reactive carbon species in order to grow vertically aligned single-walled carbon nanotubes from Fe catalysts. Furthermore, we show that Al{sub 2}O{sub 3}, unlike SiO{sub 2}, plays an active role in CNT growth using ethanol CVD. From our study we conclude that metallic Fe on Al{sub 2}O{sub 3} is the most optimal catalyst/substrate combination for high-yield SWCNT forest growth, using hot filament CVD with ethanol as the carbon containing gas.

OSTI ID:
21538177
Journal Information:
Journal of Applied Physics, Vol. 109, Issue 6; Other Information: DOI: 10.1063/1.3552306; (c) 2011 American Institute of Physics; ISSN 0021-8979
Country of Publication:
United States
Language:
English