skip to main content
OSTI.GOV title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Hardness and microstructural inhomogeneity at the epitaxial interface of laser 3D-printed Ni-based superalloy

Journal Article · · Applied Physics Letters
DOI:https://doi.org/10.1063/1.4962485· OSTI ID:1377476
 [1];  [2];  [1]; ORCiD logo [1]; ORCiD logo [1];  [2]; ORCiD logo [3];  [4];  [1];  [1]
  1. Xi'an Jiaotong Univ., Shaanxi (China). State Key Lab. for Mechanical Behavior of Materials
  2. Xi'an Jiaotong Univ., Shaanxi (China). State Key Lab. for Manufacturing Systems Engineering
  3. Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States). Advanced Light Source (ALS)
  4. Xi'an Jiaotong Univ., Shaanxi (China). State Key Lab. for Manufacturing Systems Engineering

Here in this letter, microstructural and mechanical inhomogeneities, a great concern for single crystal Ni-based superalloys repaired by laser assisted 3D printing, have been probed near the epitaxial interface. Nanoindentation tests show the hardness to be uniformly lower in the bulk of the substrate and constantly higher in the epitaxial cladding layer. A gradient of hardness through the heat affected zone is also observed, resulting from an increase in dislocation density, as indicated by the broadening of the synchrotron X-ray Laue microdiffraction reflections. Lastly, the hardening mechanism of the claddin g region, on the other hand, is shown to originate not only from high dislocation density but also and more importantly from the fine γ/γ' microstructure.

Research Organization:
Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States)
Sponsoring Organization:
USDOE Office of Science (SC), Basic Energy Sciences (BES)
Grant/Contract Number:
AC02-05CH11231; 51671154; 51302207; 51275392; 11132006; 2016YFB0700404; 2015CB057400; 2015gjhz03
OSTI ID:
1377476
Alternate ID(s):
OSTI ID: 1323564
Journal Information:
Applied Physics Letters, Vol. 109, Issue 10; ISSN 0003-6951
Publisher:
American Institute of Physics (AIP)Copyright Statement
Country of Publication:
United States
Language:
English
Citation Metrics:
Cited by: 12 works
Citation information provided by
Web of Science

References (22)

Single-crystal laser deposition of superalloys: processing–microstructure maps journal April 2001
Numerical modeling of microstructure evolution during laser additive manufacturing of a nickel-based superalloy journal September 2014
Evolution of microstructures at a wide range of solidification cooling rate in a Ni-based superalloy journal September 2013
Characterization of ion beam irradiated 304 stainless steel utilizing nanoindentation and Laue microdiffraction journal March 2015
A look-up table based approach to characterize crystal twinning for synchrotron X-ray Laue microdiffraction scans journal April 2015
A synchrotron study of defect and strain inhomogeneity in laser-assisted three-dimensionally-printed Ni-based superalloy journal November 2015
A dedicated superbend x-ray microdiffraction beamline for materials, geo-, and environmental sciences at the advanced light source journal March 2009
The correlation of the indentation size effect measured with indenters of various shapes journal April 2002
Quantitative microdiffraction from deformed crystals with unpaired dislocations and dislocation walls journal February 2003
Correlation between nanoindentation and tensile propertiesInfluence of the indentation size effect journal November 2003
General relationship between strength and hardness journal November 2011
Regulating the coarsening of the γ′ phase in superalloys journal August 2015
Residual stress preserved in quartz from the San Andreas Fault Observatory at Depth journal February 2015
A synchrotron study of microstructure gradient in laser additively formed epitaxial Ni-based superalloy journal October 2015
Repair and manufacturing of single crystal Ni-based superalloys components by laser powder deposition—A review journal February 2015
Effect of substrate orientation on the columnar-to-equiaxed transition in laser surface remelted single crystal superalloys journal April 2015
An improved technique for determining hardness and elastic modulus using load and displacement sensing indentation experiments journal June 1992
Investigation on multi-track multi-layer epitaxial growth of columnar crystal in direct laser forming journal February 2013
Indentation size effects in crystalline materials: A law for strain gradient plasticity journal March 1998
Effects of processing parameters on crystal growth and microstructure formation in laser powder deposition of single-crystal superalloy journal February 2015
Some new aspects concerning particle hardening mechanisms in γ' precipitating Ni-base alloys—I. Theoretical concept journal January 1982
High precision thermal stress study on flip chips by synchrotron polychromatic x-ray microdiffraction journal March 2010

Cited By (2)

Transition from Crystal to Metallic Glass and Micromechanical Property Change of Fe-B-Si Alloy During Rapid Solidification journal December 2019
Recent advances of two-way shape memory polymers and four-dimensional printing under stress-free conditions journal January 2020