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Title: Advanced Envelope Research for Factory Built Housing, Phase 3. Whole-House Prototyping

The Advanced Envelope Research effort will provide factory homebuilders with high performance, cost-effective envelope designs that can be effectively integrated into the plant production process while meeting the thermal requirements of the 2012 IECC standards. This work is part of a multiphase effort. Phase 1 identified seven envelope technologies and provided a preliminary assessment of three methods for building high performance walls. Phase 2 focused on developing viable product designs, manufacturing strategies, addressing code and structural issues, and cost analysis of the three selected options. An industry advisory committee helped narrow the research focus to perfecting a stud wall design with exterior continuous insulation (CI). This report describes Phase 3, which was completed in two stages and continued the design development effort, exploring and evaluating a range or methods for applying CI to factory built homes. The scope also included material selection, manufacturing and cost analysis, and prototyping and testing. During this phase, a home was built with CI, evaluated, and placed in service. The experience of building a mock up wall section with CI and then constructing on line a prototype home resolved important concerns about how to integrate the material into the production process. First steps were takenmore » toward finding least expensive approaches for incorporating CI in standard factory building practices and a preliminary assessment suggested that even at this early stage the technology is attractive when viewed from a life cycle cost perspective.« less
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  1. Advanced Residential Integrated Energy Solutions (ARIES), New York, NY (United States)
Publication Date:
OSTI Identifier:
Report Number(s):
Resource Type:
Technical Report
Research Org:
Advanced Residential Integrated Energy Solutions (ARIES), New York, NY (United States)
Sponsoring Org:
USDOE Office of Energy Efficiency and Renewable Energy (EERE), Building Technologies Office (EE-5B)
Country of Publication:
United States
32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATION; residential; Residential Buildings; ARIES; Building America; Advanced envelope research; Advanced wall strategy; Continuous exterior insulation; Energy efficiency; Envelope technology; Factory built housing; Manufactured housing; Modular housing; Research, design, and development; Walls with exterior sheathing