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Title: Methods of making membrane electrode assemblies

Patent ·
OSTI ID:1202312

Method of making a membrane electrode assembly comprising: providing a membrane comprising a perfluorinated sulfonic acid; providing a first transfer substrate; applying to a surface of the first transfer substrate a first ink, said first ink comprising an ionomer and a catalyst; applying to the first ink a suitable non-aqueous swelling agent; forming an assembly comprising: the membrane; and the first transfer substrate, wherein the surface of the first transfer substrate comprising the first ink and the non-aqueous swelling agent is disposed upon one surface of the membrane; and heating the assembly at a temperature of 150.degree. C. or less and at a pressure of from about 250 kPa to about 3000 kPa or less for a time suitable to allow substantially complete transfer of the first ink and the second ink to the membrane; and cooling the assembly to room temperature and removing the first transfer substrate and the second transfer substrate.

Research Organization:
Los Alamos National Laboratory (LANL), Los Alamos, NM (United States)
Sponsoring Organization:
USDOE
DOE Contract Number:
AC52-06NA25396
Assignee:
Los Alamos National Security, LLC (Los Alamos, NM)
Patent Number(s):
9,093,685
Application Number:
12/321,466
OSTI ID:
1202312
Resource Relation:
Patent File Date: 2009 Jan 20
Country of Publication:
United States
Language:
English

References (15)

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Performance and Durability of Membrane Electrode Assemblies Based on Radiation-Grafted FEP-g-Polystyrene Membranes journal August 2004
New membranes for direct methanol fuel cells journal March 2002
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Membrane catalyst layer for fuel cells patent May 1993
Membrane and electrode structure patent July 1994
Fuel cell and method for producing an electrode used therefor patent September 1994
Materials for use in electrode manufacture patent February 1998
Direct liquid-feed fuel cell with membrane electrolyte and manufacturing thereof patent August 1999
Gas diffusion electrode for polymer electrolyte membrane fuel cells patent December 1999
Fabrication of a membrane having catalyst for a fuel cell patent May 2002
Catalyst materials for fuel cells patent August 2008
Method for manufacturing fuel cell electrolyte film-electrode bond patent September 2010
High durability fuel cell components with cerium oxide additives patent-application May 2007
Catalyst coated membrane, membrane electrode assembly containing the same, method of producing the same, and fuel cell including the membrane electrode assembly patent-application November 2007