Comparison of residual stresses in Inconel 718 simple parts made by electron beam melting and direct laser metal sintering

Kolbus, Lindsay M.; Payzant, E. Andrew; Cornwell, Paris A.; Watkins, Thomas R.; Babu, Sudarsanam Suresh; Dehoff, Ryan R.; Duty, Chad E.; Lorenz, M.; Ovchinnikova, O. S.

doi:10.1007/s11661-014-2722-2

Title: Comparison of residual stresses in Inconel 718 simple parts made by electron beam melting and direct laser metal sintering

Journal Article · Sat Jan 10 00:00:00 EST 2015 · Metallurgical and Materials Transactions. A, Physical Metallurgy and Materials Science

DOI:https://doi.org/10.1007/s11661-014-2722-2· OSTI ID:1185504

Kolbus, Lindsay M. ^[1]; Payzant, E. Andrew ^[1]; Cornwell, Paris A. ^[1]; Watkins, Thomas R. ^[1]; Babu, Sudarsanam Suresh ^[2]; Dehoff, Ryan R. ^[1]; Duty, Chad E. ^[1]; Lorenz, M. ^[1]; Ovchinnikova, O. S. ^[1]

Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)
Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Univ. of Tennessee, Knoxville, TN (United States)

Residual stress profiles were mapped using neutron diffraction in two simple prism builds of Inconel 718: one fabricated with electron beam melting and the other with direct laser sintering. Spatially indexed stress-free cubes were obtained by EDM sectioning equivalent prisms of similar shape. The (311) interplanar spacing examined for the EDM sectioned sample was compared to the interplanar spacings calculated to fulfill force and moment balance. We have shown that Applying force and moment balance is a necessary supplement to the measurements for the stress-free cubes with respect to accurate stress calculations in additively manufactured components. Furthermore, our work has shown that residual stresses in electron beam melting parts are much smaller than that of direct laser metal sintering parts.

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Research Organization:: Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States). High Flux Isotope Reactor (HFIR); Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States). High Temperature Materials Lab. (HTML); Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States). Manufacturing Demonstration Facility (MDF)

Sponsoring Organization:: USDOE Laboratory Directed Research and Development (LDRD) Program; USDOE Office of Energy Efficiency and Renewable Energy (EERE); USDOE Office of Science (SC)

Grant/Contract Number:: AC05-00OR22725

OSTI ID:: 1185504

Journal Information:: Metallurgical and Materials Transactions. A, Physical Metallurgy and Materials Science, Vol. 46, Issue 3; ISSN 1073-5623

Publisher:: ASM InternationalCopyright Statement

Country of Publication:: United States

Language:: English

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Cited by: 173 works

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36 MATERIALS SCIENCE
Inconel 718
residual stess
electron beam melting
direct laser metal sintering
neutron diffraction

Title: Comparison of residual stresses in Inconel 718 simple parts made by electron beam melting and direct laser metal sintering

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