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Title: Simulation of the main physical processes in remote laser penetration with large laser spot size

Journal Article · · AIP Advances
DOI:https://doi.org/10.1063/1.4918284· OSTI ID:1177823

A 3D model is developed to simulate remote laser penetration of a 1mm Aluminum metal sheet with large laser spot size (~3x3cm²), using the ALE3D multi-physics code. The model deals with the laser-induced melting of the plate and the mechanical interaction between the solid and the melted part through plate elastic-plastic response. The effect of plate oscillations and other forces on plate rupture, the droplet formation mechanism and the influence of gravity and high laser power in further breaking the single melt droplet into many more fragments are analyzed. In the limit of low laser power, the numerical results match the available experiments. The numerical approach couples mechanical and thermal diffusion to hydrodynamics melt flow and accounts for temperature dependent material properties, surface tension, gravity and vapor recoil pressure.

Research Organization:
Lawrence Livermore National Laboratory (LLNL), Livermore, CA (United States)
Sponsoring Organization:
USDOE
Grant/Contract Number:
AC52-07NA27344
OSTI ID:
1177823
Alternate ID(s):
OSTI ID: 1200904; OSTI ID: 1420677
Journal Information:
AIP Advances, Journal Name: AIP Advances Vol. 5 Journal Issue: 4; ISSN 2158-3226
Publisher:
American Institute of PhysicsCopyright Statement
Country of Publication:
United States
Language:
English
Citation Metrics:
Cited by: 18 works
Citation information provided by
Web of Science

References (8)

Laser Material Processing book January 2003
Laser remote-fusion cutting with solid-state lasers journal November 2013
Analysis of laser remote fusion cutting based on a mathematical model journal December 2013
Cutting by a high power laser at a long distance without an assist gas for dismantling journal September 1997
Mesoscopic simulation model of selective laser melting of stainless steel powder journal November 2014
Temperature-dependent 780-nm laser absorption by engineering grade aluminum, titanium, and steel alloy surfaces journal July 2014
The viscosity of aluminium and its alloys—A review of data and models journal December 2004
Further Development of Testing Procedures for High Temperature Surface Tension Measurements journal July 2013

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