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Title: Implementation of a thermomechanical model for the simulation of selective laser melting

Selective laser melting (SLM) is an additive manufacturing process in which multiple, successive layers of metal powders are heated via laser in order to build a part. Modeling of SLM requires consideration of both heat transfer and solid mechanics. The present work describes continuum modeling of SLM as envisioned for eventual support of part-scale modeling of this fabrication process to determine end-state information such as residual stresses and distortion. The determination of the evolving temperatures is dependent on the material, the state of the material (powder or solid), the specified heating, and the configuration. Similarly, the current configuration is dependent on the temperatures, the powder-solid state, and the constitutive models. A multi-physics numerical formulation is required to solve such problems. This article describes the problem formulation, numerical method, and constitutive parameters necessary to solve such a problem. Additionally, various verification and example problems are simulated in the parallel, multi-physics finite element code Diablo, and the results presented herein.
Authors:
 [1] ;  [1] ;  [1]
  1. Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States)
Publication Date:
OSTI Identifier:
1150043
Report Number(s):
LLNL-JRNL-647013
Journal ID: ISSN 0178-7675
DOE Contract Number:
DE-AC52-07NA27344
Resource Type:
Journal Article
Resource Relation:
Journal Name: Computational Mechanics; Journal Volume: 54; Journal Issue: 1
Publisher:
Springer
Research Org:
Lawrence Livermore National Laboratory (LLNL), Livermore, CA
Sponsoring Org:
USDOE
Country of Publication:
United States
Language:
English
Subject:
42 ENGINEERING; 97 MATHEMATICS, COMPUTING, AND INFORMATION SCIENCE THEORETICAL APPLIED MECHANICS; COMPUTATIONAL SCIENCE AND ENGINEERING; CONTINUUM PHYSICS