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Title: Synthesizing photovoltaic thin films of high quality copper-zinc-tin alloy with at least one chalcogen species

Patent ·
OSTI ID:1089401

A method for synthesizing a thin film of copper, zinc, tin, and a chalcogen species ("CZTCh" or "CZTSS") with well-controlled properties. The method includes depositing a thin film of precursor materials, e.g., approximately stoichiometric amounts of copper (Cu), zinc (Zn), tin (Sn), and a chalcogen species (Ch). The method then involves re-crystallizing and grain growth at higher temperatures, e.g., between about 725 and 925 degrees K, and annealing the precursor film at relatively lower temperatures, e.g., between 600 and 650 degrees K. The processing of the precursor film takes place in the presence of a quasi-equilibrium vapor, e.g., Sn and chalcogen species. The quasi-equilibrium vapor is used to maintain the precursor film in a quasi-equilibrium condition to reduce and even prevent decomposition of the CZTCh and is provided at a rate to balance desorption fluxes of Sn and chalcogens.

Research Organization:
National Renewable Energy Laboratory (NREL), Golden, CO (United States)
Sponsoring Organization:
USDOE
DOE Contract Number:
AC36-08GO28308
Assignee:
Alliance for Sustainable Energy, LLC (Golden, CO)
Patent Number(s):
8,501,526
Application Number:
13/453,948
OSTI ID:
1089401
Country of Publication:
United States
Language:
English

References (10)

Metal Plating Composition and Method for the Deposition of Copper-Zinc-Tin Suitable for Manufacturing Thin Film Solar Cell patent-application August 2009
Solar Cell Absorber Layer Formed From Equilibrium Precursors patent-application September 2010
Synthesis of Cu 2 ZnSnS 4 Nanocrystal Ink and Its Use for Solar Cells journal August 2009
High-Efficiency Solar Cell with Earth-Abundant Liquid-Processed Absorber journal May 2010
Potential p-type doping in amorphous chalcogenide films journal January 1991
Development of CZTS-based thin film solar cells journal February 2009
Fabrication of CuZnSn(S,Se) Thin Film Solar Cell with Valve Controlled S and Se patent-application April 2012
Fabrication of 7.2% Efficient CZTSSe Solar Cells Using CZTS Nanocrystals journal December 2010
D.c. conductivity of amorphous CulnSe2 films journal December 1987
Synthesis of multinary chalcogenide nanoparticles comprising Cu, Zn, Sn, S, and Se patent-application June 2012

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