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Title: Advanced Instrumentation for Extreme Environments

Journal Article · · IEEE Instrumentation and Measurement Magazine

The Department of Energy (DOE) Office of Nuclear Energy (NE) is pursuing embedded instrumentation and controls (I&C) technology for next generation nuclear power generation applications. Embedded systems encompass a wide range of configurations and technologies; we define embedding in this instance as the integration of the sensors and the control system design into the component design using a systems engineering process. Embedded I&C systems are often an essential part of developing new capabilities, improving reliability, enhancing performance, and reducing operational costs. The new intrinsically safe, more efficient, and cost effective reactor technologies (Next Generation Nuclear Plant and Small Modular Reactors) require the development and application of new I&C technologies. These new designs raise extreme environmental challenges such as high temperatures (over 700 C) and material compatibility (e.g., molten salts). The desired reliability and functionality requires measurements in these extreme conditions including high radiation environments which were not previously monitored in real time. The DOE/NE Nuclear Energy Enabling Technologies (NEET) program currently has several projects investigating I&C technologies necessary to make these reactor designs realizable. The project described in this paper has the specific goal of investigating embedded I&C with the following objectives: 1.Explore and quantify the potential gains from embedded I&C improved reliability, increased performance, and reduced cost 2.Identify practical control, sensing, and measurement techniques for the extreme environments found in high-temperature reactors 3.Design and fabricate a functional prototype high-temperature cooling pump for molten salts represents target demonstration of improved performance, reliability, and widespread usage There are many engineering challenges in the design of a high-temperature liquid salt cooling pump. The pump and motor are in direct contact with molten fluoride salt at 700 C (1,292 F) as part of a reactor cooling loop. The motor-pump combination during normal operation would be red-hot (Figure 1). This environment challenges every facet of the design including seals, wiring, magnetic materials, and sensors. In this paper, we discuss the challenges of sensor design in extreme environments and specifically the sensor design for a high-temperature fluoride salt coolant pump. This pump will be used as a test-bed for embedded I&C development and validation in extreme environments.

Research Organization:
Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)
Sponsoring Organization:
USDOE
DOE Contract Number:
DE-AC05-00OR22725
OSTI ID:
1086639
Journal Information:
IEEE Instrumentation and Measurement Magazine, Vol. 16, Issue 3; ISSN 1094-6969
Publisher:
IEEE
Country of Publication:
United States
Language:
English