Visualizing time-dependent microstructural and chemical evolution during molten salt corrosion of Ni-20Cr model alloy using correlative quasi in situ TEM and in situ synchrotron X-ray nano-tomography
Abstract
In situ monitoring of corrosion processes is important to fundamentally understand the kinetics and evolution of materials in harsh environments. A quasi in situ transmission electron microscopy technique was utilized to study microstructural and chemical evolution of a Ni-20Cr disc sample exposed to molten KCl-MgCl2 salt for 60 s in consecutive 20 s iterations. In situ synchrotron X-ray nano-tomography was performed to characterize the morphological evolution of a Ni-20Cr microwire exposed to molten KCl-MgCl2. Both techniques captured key corrosion events and revealed mechanisms at different time and length scales, potentially bringing greater insights and deeper understanding beyond conventional analysis.
- Authors:
-
- Idaho National Lab. (INL), Idaho Falls, ID (United States)
- Stony Brook Univ., NY (United States)
- Brookhaven National Lab. (BNL), Upton, NY (United States)
- Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Univ. of Tennessee, Knoxville, TN (United States)
- Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)
- Stony Brook Univ., NY (United States); Brookhaven National Lab. (BNL), Upton, NY (United States)
- Publication Date:
- Research Org.:
- Brookhaven National Laboratory (BNL), Upton, NY (United States); Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States); Idaho National Laboratory (INL), Idaho Falls, ID (United States)
- Sponsoring Org.:
- USDOE Office of Science (SC); USDOE Office of Nuclear Energy (NE)
- OSTI Identifier:
- 1832023
- Alternate Identifier(s):
- OSTI ID: 1832937; OSTI ID: 1835199; OSTI ID: 1837226; OSTI ID: 1916452
- Report Number(s):
- BNL-222427-2021-JAAM; BNL-222518-2021-JAAM; INL/JOU-21-63822-Rev000
Journal ID: ISSN 0010-938X
- Grant/Contract Number:
- SC0012704; AC07-05ID14517; AC05-00OR22725
- Resource Type:
- Accepted Manuscript
- Journal Name:
- Corrosion Science
- Additional Journal Information:
- Journal Volume: 195; Journal ID: ISSN 0010-938X
- Publisher:
- Elsevier
- Country of Publication:
- United States
- Language:
- English
- Subject:
- 36 MATERIALS SCIENCE; Molten salt corrosion; quasi in situ TEM; dealloying; X-ray nano-tomography; in situ 12 synchrotron; microstructure; electron microscopy; synchrotron; Nickel alloy
Citation Formats
Bawane, Kaustubh, Liu, Xiaoyang, Gakhar, Ruchi, Woods, Michael, Ge, Mingyuan, Xiao, Xianghui, Lee, Wah-Keat, Halstenberg, Philip, Dai, Sheng, Mahurin, Shannon Mark, Pimblott, Simon M., Wishart, James F., Chen-Wiegart, Yu-chen Karen, and He, Lingfeng. Visualizing time-dependent microstructural and chemical evolution during molten salt corrosion of Ni-20Cr model alloy using correlative quasi in situ TEM and in situ synchrotron X-ray nano-tomography. United States: N. p., 2021.
Web. doi:10.1016/j.corsci.2021.109962.
Bawane, Kaustubh, Liu, Xiaoyang, Gakhar, Ruchi, Woods, Michael, Ge, Mingyuan, Xiao, Xianghui, Lee, Wah-Keat, Halstenberg, Philip, Dai, Sheng, Mahurin, Shannon Mark, Pimblott, Simon M., Wishart, James F., Chen-Wiegart, Yu-chen Karen, & He, Lingfeng. Visualizing time-dependent microstructural and chemical evolution during molten salt corrosion of Ni-20Cr model alloy using correlative quasi in situ TEM and in situ synchrotron X-ray nano-tomography. United States. https://doi.org/10.1016/j.corsci.2021.109962
Bawane, Kaustubh, Liu, Xiaoyang, Gakhar, Ruchi, Woods, Michael, Ge, Mingyuan, Xiao, Xianghui, Lee, Wah-Keat, Halstenberg, Philip, Dai, Sheng, Mahurin, Shannon Mark, Pimblott, Simon M., Wishart, James F., Chen-Wiegart, Yu-chen Karen, and He, Lingfeng. Sat .
"Visualizing time-dependent microstructural and chemical evolution during molten salt corrosion of Ni-20Cr model alloy using correlative quasi in situ TEM and in situ synchrotron X-ray nano-tomography". United States. https://doi.org/10.1016/j.corsci.2021.109962. https://www.osti.gov/servlets/purl/1832023.
@article{osti_1832023,
title = {Visualizing time-dependent microstructural and chemical evolution during molten salt corrosion of Ni-20Cr model alloy using correlative quasi in situ TEM and in situ synchrotron X-ray nano-tomography},
author = {Bawane, Kaustubh and Liu, Xiaoyang and Gakhar, Ruchi and Woods, Michael and Ge, Mingyuan and Xiao, Xianghui and Lee, Wah-Keat and Halstenberg, Philip and Dai, Sheng and Mahurin, Shannon Mark and Pimblott, Simon M. and Wishart, James F. and Chen-Wiegart, Yu-chen Karen and He, Lingfeng},
abstractNote = {In situ monitoring of corrosion processes is important to fundamentally understand the kinetics and evolution of materials in harsh environments. A quasi in situ transmission electron microscopy technique was utilized to study microstructural and chemical evolution of a Ni-20Cr disc sample exposed to molten KCl-MgCl2 salt for 60 s in consecutive 20 s iterations. In situ synchrotron X-ray nano-tomography was performed to characterize the morphological evolution of a Ni-20Cr microwire exposed to molten KCl-MgCl2. Both techniques captured key corrosion events and revealed mechanisms at different time and length scales, potentially bringing greater insights and deeper understanding beyond conventional analysis.},
doi = {10.1016/j.corsci.2021.109962},
journal = {Corrosion Science},
number = ,
volume = 195,
place = {United States},
year = {Sat Nov 20 00:00:00 EST 2021},
month = {Sat Nov 20 00:00:00 EST 2021}
}
Figures / Tables:
Works referenced in this record:
Investigating local oxidation processes in Fe thin films in a water vapor environment by in situ liquid cell TEM
journal, February 2020
- Key, Jordan W.; Zhu, Shixiang; Rouleau, Christopher M.
- Ultramicroscopy, Vol. 209
Quasi-in-situ ex-polarized TEM observation on dissolution of MnS inclusions and metastable pitting of austenitic stainless steel
journal, November 2015
- Zhang, B.; Wang, J.; Wu, B.
- Corrosion Science, Vol. 100
In Situ Transmission Electron Microscopy of High-Temperature Inconel-625 Corrosion by Molten Chloride Salts
journal, May 2021
- Pragnya, Prachi; Gall, Daniel; Hull, Robert
- Journal of The Electrochemical Society, Vol. 168, Issue 5
Corrosion behavior of 316SS and Ni-based alloys in a ternary NaCl-KCl-MgCl2 molten salt
journal, September 2018
- Sun, Hua; Wang, Jianqiang; Li, Zhijun
- Solar Energy, Vol. 171
Molten chloride salts for next generation CSP plants: Electrolytical salt purification for reducing corrosive impurity level
journal, September 2019
- Ding, Wenjin; Gomez-Vidal, Judith; Bonk, Alexander
- Solar Energy Materials and Solar Cells, Vol. 199
Volume and Grain Boundary Diffusion of Chromium in Ni-Base Ni-Cr-Fe Alloys
journal, January 2003
- Chen, Tien-Fu; Tiwari, Gyanendra Prasad; Iijima, Yoshiaki
- MATERIALS TRANSACTIONS, Vol. 44, Issue 1
Oxidation of Ni-20 Cr alloy and stainless steels in the presence of chlorides
journal, January 1970
- Seybolt, A. U.
- Oxidation of Metals, Vol. 2, Issue 2
Molten chloride salts for next generation CSP plants: Selection of promising chloride salts & study on corrosion of alloys in molten chloride salts
conference, January 2019
- Ding, Wenjin; Bonk, Alexander; Bauer, Thomas
- SOLARPACES 2018: International Conference on Concentrating Solar Power and Chemical Energy Systems, AIP Conference Proceedings
Early stages during localized corrosion of AA2024 TEM specimens in chloride environment: Early stages during localized corr. of AA2024 TEM specimens in Cl env
journal, December 2012
- Malladi, S. R. K.; Xu, Q.; Tichelaar, F. D.
- Surface and Interface Analysis, Vol. 45, Issue 10
Corrosion in the molten fluoride and chloride salts and materials development for nuclear applications
journal, August 2018
- Guo, Shaoqiang; Zhang, Jinsuo; Wu, Wei
- Progress in Materials Science, Vol. 97
Proton irradiation-decelerated intergranular corrosion of Ni-Cr alloys in molten salt
journal, July 2020
- Zhou, Weiyue; Yang, Yang; Zheng, Guiqiu
- Nature Communications, Vol. 11, Issue 1
Investigating corrosion behavior of Ni and Ni-20Cr in molten ZnCl2
journal, February 2021
- Gill, Simerjeet K.; Sure, Jagadeesh; Wang, Yachun
- Corrosion Science, Vol. 179
Clarifying the Role of Mg2Si and Si in Localized Corrosion of Aluminum Alloys by Quasi In Situ Transmission Electron Microscopy
journal, March 2020
- Kairy, Shravan K.; Birbilis, Nick
- Corrosion, Vol. 76, Issue 5
On the Electrochemical and Quasi In Situ Corrosion Response of the Q-Phase (Al x Cu y Mg z Si w ) Intermetallic Particle in 6xxx Series Aluminum Alloys
journal, October 2016
- Kairy, S. K.; Rometsch, P. A.; Davies, C. H. J.
- CORROSION, Vol. 73, Issue 1
Corrosion evaluation of eutectic chloride molten salt for new generation of CSP plants. Part 2: Materials screening performance
journal, June 2020
- Fernández, Angel G.; Cabeza, Luisa F.
- Journal of Energy Storage, Vol. 29
Developments in synchrotron x-ray computed microtomography at the National Synchrotron Light Source
conference, September 1999
- Dowd, Betsy A.; Campbell, Graham H.; Marr, Robert B.
- SPIE's International Symposium on Optical Science, Engineering, and Instrumentation, SPIE Proceedings
Corrosion behavior and mechanism of austenitic stainless steels in a new quaternary molten salt for concentrating solar power
journal, June 2019
- Wang, Weilong; Guan, Bang; Li, Xiaolong
- Solar Energy Materials and Solar Cells, Vol. 194
Corrosion-induced microstructural developments in 316 stainless steel during exposure to molten Li2BeF4(FLiBe) salt
journal, December 2016
- Zheng, Guiqiu; He, Lingfeng; Carpenter, David
- Journal of Nuclear Materials, Vol. 482
Effect of Surface Roughness on Pitting Corrosion of AZ31 Mg Alloy
journal, May 2020
- Mitchell, Jeffrey; Crow, Natalie; Nieto, Andy
- Metals, Vol. 10, Issue 5
Effect of surface roughness on corrosion behavior of the superalloy IN718 in simulated marine environment
journal, April 2018
- Pradhan, Dhananjay; Mahobia, Girija Shankar; Chattopadhyay, Kausik
- Journal of Alloys and Compounds, Vol. 740
Introducing and Controlling Water Vapor in Closed-Cell In Situ Electron Microscopy Gas Reactions
journal, March 2020
- Unocic, Kinga A.; Walden, Franklin S.; Marthe, Nelson L.
- Microscopy and Microanalysis, Vol. 26, Issue 2
Application of a Quasi In Situ Experimental Approach to Estimate 3-D Pitting Corrosion Kinetics in Stainless Steel
journal, January 2016
- Almuaili, F. A.; McDonald, S. A.; Withers, P. J.
- Journal of The Electrochemical Society, Vol. 163, Issue 13
TomoPy: a framework for the analysis of synchrotron tomographic data
journal, August 2014
- Gürsoy, Dogˇa; De Carlo, Francesco; Xiao, Xianghui
- Journal of Synchrotron Radiation, Vol. 21, Issue 5
Molten-Salt Reactor Chemistry
journal, February 1970
- Grimes, W. R.
- Nuclear Applications and Technology, Vol. 8, Issue 2
Influence of graphite-alloy interactions on corrosion of Ni-Mo-Cr alloy in molten fluorides
journal, May 2018
- Ai, Hua; Hou, Juan; Ye, Xiang-Xi
- Journal of Nuclear Materials, Vol. 503
Inconel 617 corrosion in FLiNaK molten salts: An in situ X-ray diffraction study
journal, April 2021
- Lei, Qi; Zhang, Xingming; Gao, Mei
- Corrosion Science, Vol. 182
Excellent corrosion resistance of 316 stainless steel in purified NaCl-MgCl2 eutectic salt at high temperature
journal, April 2020
- Guo, Lili; Liu, Qi; Yin, Huiqin
- Corrosion Science, Vol. 166
The molten salt reactor (MSR) in generation IV: Overview and perspectives
journal, November 2014
- Serp, Jérôme; Allibert, Michel; Beneš, Ondřej
- Progress in Nuclear Energy, Vol. 77
Effect of CrF 3 on the corrosion behaviour of Hastelloy-N and 316L stainless steel alloys in FLiNaK molten salt
journal, February 2018
- Yin, Huiqin; Qiu, Jie; Liu, Huajian
- Corrosion Science, Vol. 131
Stabilized Nanoporous Metals by Dealloying Ternary Alloy Precursors
journal, December 2008
- Snyder, Josh; Asanithi, Piyapong; Dalton, Alan B.
- Advanced Materials, Vol. 20, Issue 24, p. 4883-4886
Elucidating Ionic Correlations Beyond Simple Charge Alternation in Molten MgCl 2 –KCl Mixtures
journal, November 2019
- Wu, Fei; Roy, Santanu; Ivanov, Alexander S.
- The Journal of Physical Chemistry Letters, Vol. 10, Issue 24
Quasi in situ analytical TEM to investigate electrochemically induced microstructural changes in alloys: AA2024-T3 as an example
journal, April 2013
- Malladi, S. R. K.; Tichelaar, F. D.; Xu, Q.
- Corrosion Science, Vol. 69
Effects of alloying elements on the corrosion behavior of Ni-based alloys in molten NaCl-KCl-MgCl2 salt at different temperatures
journal, October 2018
- Sun, Hua; Zhang, Peng; Wang, Jianqiang
- Corrosion Science, Vol. 143
Identification of MnCr2O4 nano-octahedron in catalysing pitting corrosion of austenitic stainless steels
journal, September 2010
- Zheng, S. J.; Wang, Y. J.; Zhang, B.
- Acta Materialia, Vol. 58, Issue 15
Revealing 3D Morphological and Chemical Evolution Mechanisms of Metals in Molten Salt by Multimodal Microscopy
journal, March 2020
- Ronne, Arthur; He, Lingfeng; Dolzhnikov, Dmitriy
- ACS Applied Materials & Interfaces, Vol. 12, Issue 15
Advanced heat exchanger development for molten salts
journal, December 2014
- Sabharwall, Piyush; Clark, Denis; Glazoff, Michael
- Nuclear Engineering and Design, Vol. 280
Atomic-scale quasi in-situ TEM observation on the redistribution of alloying element Cu in a B4C/Al composite at the initial stage of corrosion
journal, September 2020
- Zhou, Y. T.; Zan, Y. N.; Wang, Q. Z.
- Corrosion Science, Vol. 174
Quasi-in-situ STEM-EDS insight into the role of Ag in the corrosion behaviour of Mg-Gd-Zr alloys
journal, May 2018
- Zhang, Yu; Gore, Poorwa; Rong, Wei
- Corrosion Science, Vol. 136
Cellular automata simulation on the corrosion behavior of Ni-base alloy in chloride molten salt
journal, December 2019
- Wang, Weilong; Guan, Bang; Wei, Xiaolan
- Solar Energy Materials and Solar Cells, Vol. 203
Aggregation and data analysis of corrosion studies in molten chloride and fluoride salts
journal, December 2018
- Raiman, Stephen S.; Lee, Sangkeun
- Journal of Nuclear Materials, Vol. 511
Time-sequential corrosion behaviour observation of micro-alloyed Mg-0.5Zn-0.2Ca alloy via a quasi-in situ approach
journal, September 2019
- Jin, Yiming; Blawert, Carsten; Feyerabend, Frank
- Corrosion Science, Vol. 158
Materials corrosion in molten LiF–NaF–KF salt
journal, January 2009
- Olson, Luke C.; Ambrosek, James W.; Sridharan, Kumar
- Journal of Fluorine Chemistry, Vol. 130, Issue 1
Electrochemical monitoring of high-temperature molten-salt corrosion
journal, February 1990
- Gao, G.; Stott, F. H.; Dawson, J. L.
- Oxidation of Metals, Vol. 33, Issue 1-2
Determining oxidation states of transition metals in molten salt corrosion using electron energy loss spectroscopy
journal, May 2021
- Bawane, Kaustubh; Manganaris, Panayotis; Wang, Yachun
- Scripta Materialia, Vol. 197
One-minute nano-tomography using hard X-ray full-field transmission microscope
journal, August 2018
- Ge, Mingyuan; Coburn, David Scott; Nazaretski, Evgeny
- Applied Physics Letters, Vol. 113, Issue 8
Molten salt reactors: A new beginning for an old idea
journal, June 2010
- LeBlanc, David
- Nuclear Engineering and Design, Vol. 240, Issue 6
Corrosion of alloys in a chloride molten salt (NaCl-LiCl) for solar thermal technologies
journal, December 2016
- Gomez-Vidal, Judith C.; Tirawat, Robert
- Solar Energy Materials and Solar Cells, Vol. 157
Synergistic effect of irradiation and molten salt corrosion: Acceleration or deceleration?
journal, June 2021
- Zhu, Zhenbo; Huang, Hefei; Lei, Guanhong
- Corrosion Science, Vol. 185
Figures / Tables found in this record: