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Title: Heat transfer from glass melt to cold cap: Computational fluid dynamics study of cavities beneath cold cap

Abstract

Abstract Efficient glass production depends on the continuous supply of heat from the glass melt to the floating layer of batch, or cold cap. Computational fluid dynamics (CFD) are employed to investigate the formation and behavior of gas cavities that form beneath the batch by gases released from the collapsing primary foam bubbles, ascending secondary bubbles, and in the case of forced bubbling, from the rising bubbling gas. The gas phase fraction, temperature, and velocity distributions below the cold cap are used to calculate local and average heat transfer rates as a function of the bubbling rate. It is shown that the thickness of the cavities is nearly independent of the cold cap shape and the amount of foam evolved during batch conversion. It is ~7 mm and up to ~15 mm for the cases without and with forced bubbling used to promote circulation within the melt, respectively. Using computed velocity and temperature profiles, the melting rate of the simulated high‐level nuclear waste glass batch was estimated to increase with the bubbling rate to the power of ~0.3 to 0.9, depending on the flow pattern. The simulation results are in good agreement with experimental data from laboratory‐ and pilot‐scale melter tests.

Authors:
ORCiD logo [1]; ORCiD logo [1];  [2];  [3]; ORCiD logo [4];  [4]
  1. Idaho National Lab. (INL), Idaho Falls, ID (United States)
  2. USDOE Richland Operations Office, WA (United States). Office of River Protection
  3. U.S. Department of Energy Office of River Protection Richland WA USA
  4. Czech Academy of Sciences, Prague (Czech Republic). Inst. of Rock Structure and Mechanics; Univ. of Chemistry and Technology, Prague (Czech Republic). Lab. of Inorganic Materials
Publication Date:
Research Org.:
Idaho National Laboratory (INL), Idaho Falls, ID (United States)
Sponsoring Org.:
USDOE Office of Nuclear Energy (NE)
OSTI Identifier:
1784557
Alternate Identifier(s):
OSTI ID: 1804959
Report Number(s):
INL/JOU-18-52200-Rev000
Journal ID: ISSN 2041-1286; TRN: US2210207
Grant/Contract Number:  
AC07-05ID14517; 19-14179S; DE‐AC07‐05ID14517
Resource Type:
Accepted Manuscript
Journal Name:
International Journal of Applied Glass Science
Additional Journal Information:
Journal Volume: 12; Journal Issue: 2; Journal ID: ISSN 2041-1286
Publisher:
American Ceramic Society
Country of Publication:
United States
Language:
English
Subject:
97 MATHEMATICS AND COMPUTING; 12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE WASTES FROM NUCLEAR FACILITIES; Vitrification; Computational fluid dynamics; Cold cap; Cavity layer; Waste glass melter

Citation Formats

Abboud, Alexander W., Guillen, Donna P., Hrma, Pavel, Kruger, Albert A., Klouzek, Jaroslav, and Pokorny, Richard. Heat transfer from glass melt to cold cap: Computational fluid dynamics study of cavities beneath cold cap. United States: N. p., 2021. Web. doi:10.1111/ijag.15863.
Abboud, Alexander W., Guillen, Donna P., Hrma, Pavel, Kruger, Albert A., Klouzek, Jaroslav, & Pokorny, Richard. Heat transfer from glass melt to cold cap: Computational fluid dynamics study of cavities beneath cold cap. United States. https://doi.org/10.1111/ijag.15863
Abboud, Alexander W., Guillen, Donna P., Hrma, Pavel, Kruger, Albert A., Klouzek, Jaroslav, and Pokorny, Richard. Mon . "Heat transfer from glass melt to cold cap: Computational fluid dynamics study of cavities beneath cold cap". United States. https://doi.org/10.1111/ijag.15863. https://www.osti.gov/servlets/purl/1784557.
@article{osti_1784557,
title = {Heat transfer from glass melt to cold cap: Computational fluid dynamics study of cavities beneath cold cap},
author = {Abboud, Alexander W. and Guillen, Donna P. and Hrma, Pavel and Kruger, Albert A. and Klouzek, Jaroslav and Pokorny, Richard},
abstractNote = {Abstract Efficient glass production depends on the continuous supply of heat from the glass melt to the floating layer of batch, or cold cap. Computational fluid dynamics (CFD) are employed to investigate the formation and behavior of gas cavities that form beneath the batch by gases released from the collapsing primary foam bubbles, ascending secondary bubbles, and in the case of forced bubbling, from the rising bubbling gas. The gas phase fraction, temperature, and velocity distributions below the cold cap are used to calculate local and average heat transfer rates as a function of the bubbling rate. It is shown that the thickness of the cavities is nearly independent of the cold cap shape and the amount of foam evolved during batch conversion. It is ~7 mm and up to ~15 mm for the cases without and with forced bubbling used to promote circulation within the melt, respectively. Using computed velocity and temperature profiles, the melting rate of the simulated high‐level nuclear waste glass batch was estimated to increase with the bubbling rate to the power of ~0.3 to 0.9, depending on the flow pattern. The simulation results are in good agreement with experimental data from laboratory‐ and pilot‐scale melter tests.},
doi = {10.1111/ijag.15863},
journal = {International Journal of Applied Glass Science},
number = 2,
volume = 12,
place = {United States},
year = {Mon Jan 04 00:00:00 EST 2021},
month = {Mon Jan 04 00:00:00 EST 2021}
}

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