DOE PAGES title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: A Generalized Stress Inversion Approach With Application to Residual Stress Estimation

Abstract

In this work develop a generalized stress inversion technique (or the generalized inversion method) capable of recovering stresses in linear elastic bodies subjected to arbitrary cuts. Specifically, given a set of displacement measurements found experimentally from digital image correlation (DIC), we formulate a stress estimation inverse problem as a partial differential equation-constrained optimization problem. We use gradient-based optimization methods, and we accordingly derive the necessary gradient and Hessian information in a matrix-free form to allow for parallel, large-scale operations. By using a combination of finite elements, DIC, and a matrix-free optimization framework, the generalized inversion method can be used on any arbitrary geometry, provided that the DIC camera can view a sufficient part of the surface. We present numerical simulations and experiments, and we demonstrate that the generalized inversion method can be applied to estimate residual stress.

Authors:
 [1];  [1];  [2];  [2];  [2];  [2];  [2];  [2]
  1. Duke Univ., Durham, NC (United States)
  2. Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)
Publication Date:
Research Org.:
Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)
Sponsoring Org.:
USDOE National Nuclear Security Administration (NNSA)
OSTI Identifier:
1668699
Report Number(s):
SAND-2020-10115J
Journal ID: ISSN 0021-8936; 690835
Grant/Contract Number:  
AC04-94AL85000; NA0003525
Resource Type:
Accepted Manuscript
Journal Name:
Journal of Applied Mechanics
Additional Journal Information:
Journal Volume: 87; Journal Issue: 11; Journal ID: ISSN 0021-8936
Publisher:
ASME
Country of Publication:
United States
Language:
English
Subject:
42 ENGINEERING; computational mechanics; elasticity; stress analysis; stress; traction; noise; arches; inverse problems

Citation Formats

Chen, Mark J., Aquino, Wilkins, Walsh, Timothy F., Reu, Phillip L., Johnson, Kyle L., Rouse, Jerry W., Jared, Bradley H., and Bishop, Joseph E. A Generalized Stress Inversion Approach With Application to Residual Stress Estimation. United States: N. p., 2020. Web. doi:10.1115/1.4048097.
Chen, Mark J., Aquino, Wilkins, Walsh, Timothy F., Reu, Phillip L., Johnson, Kyle L., Rouse, Jerry W., Jared, Bradley H., & Bishop, Joseph E. A Generalized Stress Inversion Approach With Application to Residual Stress Estimation. United States. https://doi.org/10.1115/1.4048097
Chen, Mark J., Aquino, Wilkins, Walsh, Timothy F., Reu, Phillip L., Johnson, Kyle L., Rouse, Jerry W., Jared, Bradley H., and Bishop, Joseph E. Mon . "A Generalized Stress Inversion Approach With Application to Residual Stress Estimation". United States. https://doi.org/10.1115/1.4048097. https://www.osti.gov/servlets/purl/1668699.
@article{osti_1668699,
title = {A Generalized Stress Inversion Approach With Application to Residual Stress Estimation},
author = {Chen, Mark J. and Aquino, Wilkins and Walsh, Timothy F. and Reu, Phillip L. and Johnson, Kyle L. and Rouse, Jerry W. and Jared, Bradley H. and Bishop, Joseph E.},
abstractNote = {In this work develop a generalized stress inversion technique (or the generalized inversion method) capable of recovering stresses in linear elastic bodies subjected to arbitrary cuts. Specifically, given a set of displacement measurements found experimentally from digital image correlation (DIC), we formulate a stress estimation inverse problem as a partial differential equation-constrained optimization problem. We use gradient-based optimization methods, and we accordingly derive the necessary gradient and Hessian information in a matrix-free form to allow for parallel, large-scale operations. By using a combination of finite elements, DIC, and a matrix-free optimization framework, the generalized inversion method can be used on any arbitrary geometry, provided that the DIC camera can view a sufficient part of the surface. We present numerical simulations and experiments, and we demonstrate that the generalized inversion method can be applied to estimate residual stress.},
doi = {10.1115/1.4048097},
journal = {Journal of Applied Mechanics},
number = 11,
volume = 87,
place = {United States},
year = {Mon Aug 31 00:00:00 EDT 2020},
month = {Mon Aug 31 00:00:00 EDT 2020}
}

Works referenced in this record:

Solving Cauchy problems by minimizing an energy-like functional
journal, January 2006


The application of high-speed digital image correlation
journal, August 2008

  • Reu, P. L.; Miller, T. J.
  • The Journal of Strain Analysis for Engineering Design, Vol. 43, Issue 8
  • DOI: 10.1243/03093247JSA414

Automated high-throughput tensile testing reveals stochastic process parameter sensitivity
journal, January 2020

  • Heckman, Nathan M.; Ivanoff, Thomas A.; Roach, Ashley M.
  • Materials Science and Engineering: A, Vol. 772
  • DOI: 10.1016/j.msea.2019.138632

Acoustic source identification using multiple frequency information
journal, October 2009


Hole-Drilling Residual Stress Measurement with Artifact Correction Using Full-Field DIC
journal, June 2012


Introduction to the Characterization of Residual Stress by Neutron Diffraction
book, January 2005


Residual stress measurement using the slitting method via a combination of eigenstrain, regularization and series truncation techniques
journal, March 2019


Discrete Inverse Problems
journal, January 2010


Source identification in acoustics and structural mechanics using Sierra/SD.
report, March 2013

  • Walsh, Timothy; Aquino, Wilkins; Ross, Michael
  • SAND2013-2689
  • DOI: 10.2172/1095940

Cross-Sectional Mapping of Residual Stresses by Measuring the Surface Contour After a Cut
journal, November 2000

  • Prime, M. B.
  • Journal of Engineering Materials and Technology, Vol. 123, Issue 2
  • DOI: 10.1115/1.1345526

Evaluation of residual stresses and strains using the Eigenstrain Reconstruction Method
journal, June 2010


Use of Inverse Solutions for Residual Stress Measurements
journal, January 2006

  • Schajer, Gary S.; Prime, Michael B.
  • Journal of Engineering Materials and Technology, Vol. 128, Issue 3
  • DOI: 10.1115/1.2204952

Study of mechanical properties of AISI 316 stainless steel processed by “selective laser melting”, following different manufacturing strategies
journal, April 2010

  • Tolosa, Itziar; Garciandía, Fermín; Zubiri, Fidel
  • The International Journal of Advanced Manufacturing Technology, Vol. 51, Issue 5-8
  • DOI: 10.1007/s00170-010-2631-5

An inverse approach for constructing residual stress using BEM
journal, March 2004


Eigenstrain analysis of residual strains and stresses
journal, December 2008

  • Korsunsky, A. M.
  • The Journal of Strain Analysis for Engineering Design, Vol. 44, Issue 1
  • DOI: 10.1243/03093247JSA423

A method for reconstruction of residual stress fields from measurements made in an incompatible region
journal, May 2014

  • Coules, H. E.; Smith, D. J.; Abburi Venkata, K.
  • International Journal of Solids and Structures, Vol. 51, Issue 10
  • DOI: 10.1016/j.ijsolstr.2014.02.008

Residual Stress in Metal Additive Manufacturing
journal, January 2018


A review of selected non-destructive methods for residual stress measurement
journal, February 1982


An Inverse Method for Reconstruction of the Residual Stress Field in Welded Plates
journal, October 2010

  • Farrahi, G. H.; Faghidian, S. A.; Smith, D. J.
  • Journal of Pressure Vessel Technology, Vol. 132, Issue 6
  • DOI: 10.1115/1.4001268

The Application of Digital Image Correlation for Measuring Residual Stress by Incremental Hole Drilling
journal, July 2008


An inverse routine to predict residual stress in sheet material
journal, January 2016


The Contour Method
book, August 2013


Hole-Drilling Residual Stress Profiling With Automated Smoothing
journal, March 2007

  • Schajer, Gary S.
  • Journal of Engineering Materials and Technology, Vol. 129, Issue 3
  • DOI: 10.1115/1.2744416

Uncertainty, Model Error, and Order Selection for Series-Expanded, Residual-Stress Inverse Solutions
journal, November 2005

  • Prime, Michael B.; Hill, Michael R.
  • Journal of Engineering Materials and Technology, Vol. 128, Issue 2
  • DOI: 10.1115/1.2172278

Residual stress in thermal spray coatings measured by curvature based on 3D digital image correlation technique
journal, December 2011


Dynamic force identification based on enhanced least squares and total least-squares schemes in the frequency domain
journal, April 2005