Microparticle impact-bonding modes for mismatched metals: From co-deformation to splatting and penetration

Hassani, Mostafa; Veysset, David; Sun, Yuchen; Nelson, Keith A.; Schuh, Christopher A.

doi:10.1016/j.actamat.2020.08.038

Title: Microparticle impact-bonding modes for mismatched metals: From co-deformation to splatting and penetration

Abstract

In this paper we present a comprehensive experimental campaign of high-velocity microparticle impacts with different combinations of particle and substrate materials to identify possible deformation regimes. Based on experimental observations of the impact sites, we identify three typical modes of behavior, namely, splatting, co-deformation, and penetration. We develop a theoretical framework to predict the operative bonding regime for a given particle/substrate combination, ranging from splatting and penetration at two extremes of a spectrum, and co-deformation in the center. We propose an impact ratio based on the materials’ properties, which can successfully quantify the spectrum. Co-deformation is expected when the ratio is around unity, while much larger or smaller ratios give rise to penetration and splatting, respectively.

Authors:

Hassani, Mostafa ^[1]; Veysset, David ^[2]; Sun, Yuchen ^[2]; Nelson, Keith A. ^[2];

^[2]

Cornell Univ., Ithaca, NY (United States); Massachusetts Inst. of Technology (MIT), Cambridge, MA (United States)
Massachusetts Inst. of Technology (MIT), Cambridge, MA (United States)

Publication Date:: Tue Aug 25 00:00:00 EDT 2020

Research Org.:: Massachusetts Inst. of Technology (MIT), Cambridge, MA (United States)

Sponsoring Org.:: USDOE Office of Science (SC), Basic Energy Sciences (BES). Materials Sciences & Engineering Division; US Army Research Office (ARO); US Army Research Laboratory (USARL); USDOE

OSTI Identifier:: 1658597

Alternate Identifier(s):: OSTI ID: 1668900

Grant/Contract Number:: SC0018091; W911NF-18-2-0048; W911NF1920329

Resource Type:: Accepted Manuscript

Journal Name:: Acta Materialia

Additional Journal Information:: Journal Volume: 199; Journal ID: ISSN 1359-6454

Publisher:: Elsevier

Country of Publication:: United States

Language:: English

Subject:: 36 MATERIALS SCIENCE; High-velocity impact; Impact Morphology; Impact Bonding; Cold Spray; Flattening; Penetration

Citation Formats


                    Hassani, Mostafa, Veysset, David, Sun, Yuchen, Nelson, Keith A., and Schuh, Christopher A. Microparticle impact-bonding modes for mismatched metals: From co-deformation to splatting and penetration.  United States: N. p., 2020. 
Web.  doi:10.1016/j.actamat.2020.08.038.

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                    Hassani, Mostafa, Veysset, David, Sun, Yuchen, Nelson, Keith A., & Schuh, Christopher A. Microparticle impact-bonding modes for mismatched metals: From co-deformation to splatting and penetration.  United States.  https://doi.org/10.1016/j.actamat.2020.08.038

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                    Hassani, Mostafa, Veysset, David, Sun, Yuchen, Nelson, Keith A., and Schuh, Christopher A. Tue .  
"Microparticle impact-bonding modes for mismatched metals: From co-deformation to splatting and penetration".  United States.  https://doi.org/10.1016/j.actamat.2020.08.038.  https://www.osti.gov/servlets/purl/1658597.

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@article{osti_1658597,

  title        = {Microparticle impact-bonding modes for mismatched metals: From co-deformation to splatting and penetration},

  author       = {Hassani, Mostafa and Veysset, David and Sun, Yuchen and Nelson, Keith A. and Schuh, Christopher A.},

  abstractNote = {In this paper we present a comprehensive experimental campaign of high-velocity microparticle impacts with different combinations of particle and substrate materials to identify possible deformation regimes. Based on experimental observations of the impact sites, we identify three typical modes of behavior, namely, splatting, co-deformation, and penetration. We develop a theoretical framework to predict the operative bonding regime for a given particle/substrate combination, ranging from splatting and penetration at two extremes of a spectrum, and co-deformation in the center. We propose an impact ratio based on the materials’ properties, which can successfully quantify the spectrum. Co-deformation is expected when the ratio is around unity, while much larger or smaller ratios give rise to penetration and splatting, respectively.},

  doi          = {10.1016/j.actamat.2020.08.038},

  journal      = {Acta Materialia},

  number       = ,

  volume       = 199,

  place        = {United States},

  year         = {Tue Aug 25 00:00:00 EDT 2020},

  month        = {Tue Aug 25 00:00:00 EDT 2020}

}

Copy to clipboard

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Title: Microparticle impact-bonding modes for mismatched metals: From co-deformation to splatting and penetration

Abstract

Citation Formats

Towards an understanding of thermally activated self-healing of an ionomer system during ballistic penetration journal, November 2008

Ejection of rock fragments from planetary bodies journal, January 1985

Melt-driven mechanochemical phase transformations in moderately exothermic powder mixtures journal, August 2016

Impact-induced melting during accretion of the Earth journal, March 2016

Microdroplet impact at very high velocity journal, January 2012

Raindrop-impact-induced erosion processes and prediction: a review journal, January 2005

Bonding mechanism in cold gas spraying journal, September 2003

Cold spraying – A materials perspective journal, September 2016

Cold spray coating: review of material systems and future perspectives journal, December 2013

Corrosion resistance of cold-sprayed Ta coatings in very aggressive conditions journal, November 2010

Critical review of corrosion protection by cold spray coatings journal, April 2015

Properties of SiC-reinforced aluminum alloy coatings produced by the cold gas dynamic spraying process journal, May 2008

Cold spray deposition of a WC-25Co cermet onto Al7075-T6 and carbon steel substrates journal, January 2013

Fatigue behavior of cold spray coatings: The effect of conventional and severe shot peening as pre-/post-treatment journal, December 2015

Pyramidal Fin Arrays Performance Using Streamwise Anisotropic Materials by Cold Spray Additive Manufacturing journal, July 2015

Structural repair using cold spray technology for enhanced sustainability of high value assets journal, January 2018

Fixing a hole (with cold spray) journal, May 2018

Bonding features and associated mechanisms in kinetic sprayed titanium coatings journal, November 2009

High-Resolution Microstructural Investigations of Interfaces Between Light Metal Alloy Substrates and Cold Gas-Sprayed Coatings journal, June 2006

Melting Can Hinder Impact-Induced Adhesion journal, October 2017

Single Impact Bonding of Cold Sprayed Ti-6Al-4V Powders on Different Substrates journal, January 2015

Interface melding in cold spray titanium particle impact journal, January 2014

Adiabatic shear instability based mechanism for particles/substrate bonding in the cold-gas dynamic-spray process journal, December 2004

General aspects of interface bonding in kinetic sprayed coatings journal, October 2008

Adiabatic shear instability is not necessary for adhesion in cold spray journal, October 2018

Response to Comment on “Adiabatic shear instability is not necessary for adhesion in cold spray” journal, March 2019

Mesoscale modeling of jet initiation behavior and microstructural evolution during cold spray single particle impact journal, January 2020

Interface Material Mixing Formed by the Deposition of Copper on Aluminum by Means of the Cold Spray Process journal, September 2005

Cold spray deposition of nanocrystalline aluminum alloys journal, March 2005

The Effects of Successive Impacts and Cold Welds on the Deposition Onset of Cold Spray Coatings journal, December 2009

The role of deposition sequence in cold spraying of dissimilar materials journal, June 2019

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Ultra-High Strain Rate Constitutive Modeling of Pure Titanium Using Particle Impact Test journal, June 2020

In-situ observations of single micro-particle impact bonding journal, March 2018

Melt-driven erosion in microparticle impact journal, November 2018

Impact-bonding with aluminum, silver, and gold microparticles: Toward understanding the role of native oxide layer journal, May 2019

Adhesion strength of titanium particles to alumina substrates: A combined cold spray and LIPIT study journal, March 2019

Particle size effects in metallic microparticle impact-bonding journal, August 2020

The Transition From Rebound to Bonding in High-Velocity Metallic Microparticle Impacts: Jetting-Associated Power-Law Divergence journal, May 2020

High strain rate deformation of layered nanocomposites journal, January 2012

Dynamics of supersonic microparticle impact on elastomers revealed by real–time multi–frame imaging journal, May 2016

Dynamic mechanical behavior of multilayer graphene via supersonic projectile penetration journal, November 2014

High-velocity micro-particle impact on gelatin and synthetic hydrogel journal, October 2018

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Extreme Mechanical Behavior of Nacre-Mimetic Graphene-Oxide and Silk Nanocomposites journal, January 2018

Extreme Energy Absorption in Glassy Polymer Thin Films by Supersonic Micro-projectile Impact journal, October 2018

Energy dissipation during normal impact of elastic and elastic–plastic spheres journal, December 2005

Influence of particle parameters at impact on splat formation and solidification in plasma spraying processes journal, March 1995

Splat Shapes in a Thermal Spray Coating Process: Simulations and Experiments journal, June 2002

An Experimental and Finite Element Study of Cold Spray Copper Impact onto Two Aluminum Substrates journal, December 2009

Physically Based Finite Element Modeling Method to Predict Metallic Bonding in Cold Spray journal, February 2020

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Asymmetrical bonding in cold spraying of dissimilar materials journal, June 2018

Towards an understanding of thermally activated self-healing of an ionomer system during ballistic penetration
journal, November 2008

Ejection of rock fragments from planetary bodies
journal, January 1985

Melt-driven mechanochemical phase transformations in moderately exothermic powder mixtures
journal, August 2016

Impact-induced melting during accretion of the Earth
journal, March 2016

Microdroplet impact at very high velocity
journal, January 2012

Raindrop-impact-induced erosion processes and prediction: a review
journal, January 2005

Bonding mechanism in cold gas spraying
journal, September 2003

Cold spraying – A materials perspective
journal, September 2016

Cold spray coating: review of material systems and future perspectives
journal, December 2013

Corrosion resistance of cold-sprayed Ta coatings in very aggressive conditions
journal, November 2010

Critical review of corrosion protection by cold spray coatings
journal, April 2015

Properties of SiC-reinforced aluminum alloy coatings produced by the cold gas dynamic spraying process
journal, May 2008

Cold spray deposition of a WC-25Co cermet onto Al7075-T6 and carbon steel substrates
journal, January 2013

Fatigue behavior of cold spray coatings: The effect of conventional and severe shot peening as pre-/post-treatment
journal, December 2015

Pyramidal Fin Arrays Performance Using Streamwise Anisotropic Materials by Cold Spray Additive Manufacturing
journal, July 2015

Structural repair using cold spray technology for enhanced sustainability of high value assets
journal, January 2018

Fixing a hole (with cold spray)
journal, May 2018

Bonding features and associated mechanisms in kinetic sprayed titanium coatings
journal, November 2009

High-Resolution Microstructural Investigations of Interfaces Between Light Metal Alloy Substrates and Cold Gas-Sprayed Coatings
journal, June 2006

Melting Can Hinder Impact-Induced Adhesion
journal, October 2017

Single Impact Bonding of Cold Sprayed Ti-6Al-4V Powders on Different Substrates
journal, January 2015

Interface melding in cold spray titanium particle impact
journal, January 2014

Adiabatic shear instability based mechanism for particles/substrate bonding in the cold-gas dynamic-spray process
journal, December 2004

General aspects of interface bonding in kinetic sprayed coatings
journal, October 2008

Adiabatic shear instability is not necessary for adhesion in cold spray
journal, October 2018

Response to Comment on “Adiabatic shear instability is not necessary for adhesion in cold spray”
journal, March 2019

Mesoscale modeling of jet initiation behavior and microstructural evolution during cold spray single particle impact
journal, January 2020

Interface Material Mixing Formed by the Deposition of Copper on Aluminum by Means of the Cold Spray Process
journal, September 2005

Cold spray deposition of nanocrystalline aluminum alloys
journal, March 2005

The Effects of Successive Impacts and Cold Welds on the Deposition Onset of Cold Spray Coatings
journal, December 2009

The role of deposition sequence in cold spraying of dissimilar materials
journal, June 2019

Computational analysis of the interfacial bonding between feed-powder particles and the substrate in the cold-gas dynamic-spray process
journal, December 2003

Ultra-High Strain Rate Constitutive Modeling of Pure Titanium Using Particle Impact Test
journal, June 2020

In-situ observations of single micro-particle impact bonding
journal, March 2018

Melt-driven erosion in microparticle impact
journal, November 2018

Impact-bonding with aluminum, silver, and gold microparticles: Toward understanding the role of native oxide layer
journal, May 2019

Adhesion strength of titanium particles to alumina substrates: A combined cold spray and LIPIT study
journal, March 2019

Particle size effects in metallic microparticle impact-bonding
journal, August 2020

The Transition From Rebound to Bonding in High-Velocity Metallic Microparticle Impacts: Jetting-Associated Power-Law Divergence
journal, May 2020

High strain rate deformation of layered nanocomposites
journal, January 2012

Dynamics of supersonic microparticle impact on elastomers revealed by real–time multi–frame imaging
journal, May 2016

Dynamic mechanical behavior of multilayer graphene via supersonic projectile penetration
journal, November 2014

High-velocity micro-particle impact on gelatin and synthetic hydrogel
journal, October 2018

Dynamic creation and evolution of gradient nanostructure in single-crystal metallic microcubes
journal, October 2016

Molecular dependencies of dynamic stiffening and strengthening through high strain rate microparticle impact of polyurethane and polyurea elastomers
journal, August 2019

Extreme Mechanical Behavior of Nacre-Mimetic Graphene-Oxide and Silk Nanocomposites
journal, January 2018

Extreme Energy Absorption in Glassy Polymer Thin Films by Supersonic Micro-projectile Impact
journal, October 2018

Energy dissipation during normal impact of elastic and elastic–plastic spheres
journal, December 2005

Influence of particle parameters at impact on splat formation and solidification in plasma spraying processes
journal, March 1995

Splat Shapes in a Thermal Spray Coating Process: Simulations and Experiments
journal, June 2002

An Experimental and Finite Element Study of Cold Spray Copper Impact onto Two Aluminum Substrates
journal, December 2009

Physically Based Finite Element Modeling Method to Predict Metallic Bonding in Cold Spray
journal, February 2020

On the Shock Wave Velocity and Impact Pressure in High-Speed Liquid-Solid Impact
journal, September 1968

Asymmetrical bonding in cold spraying of dissimilar materials
journal, June 2018