Additively manufactured hierarchical stainless steels with high strength and ductility
Abstract
Many traditional approaches for strengthening steels typically come at the expense of useful ductility, a dilemma known as strength–ductility trade-off. New metallurgical processing might offer the possibility of overcoming this. Here we report that austenitic 316L stainless steels additively manufactured via a laser powder-bed-fusion technique exhibit a combination of yield strength and tensile ductility that surpasses that of conventional 316L steels. High strength is attributed to solidification-enabled cellular structures, low-angle grain boundaries, and dislocations formed during manufacturing, while high uniform elongation correlates to a steady and progressive work-hardening mechanism regulated by a hierarchically heterogeneous microstructure, with length scales spanning nearly six orders of magnitude. In addition, solute segregation along cellular walls and low-angle grain boundaries can enhance dislocation pinning and promote twinning. This work demonstrates the potential of additive manufacturing to create alloys with unique microstructures and high performance for structural applications.
- Authors:
-
- Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States). Materials Science Division
- Georgia Inst. of Technology, Atlanta, GA (United States). Woodruff School of Mechanical Engineering
- Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States). Materials Engineering Division
- Ames Lab., Ames, IA (United States). Division of Materials Sciences and Engineering
- Oregon State Univ., Corvallis, OR (United States). School of Mechanical, Industrial and Manufacturing Engineering
- Publication Date:
- Research Org.:
- Lawrence Livermore National Laboratory (LLNL), Livermore, CA (United States)
- Sponsoring Org.:
- USDOE
- OSTI Identifier:
- 1418906
- Report Number(s):
- LLNL-JRNL-736774
Journal ID: ISSN 1476-1122
- Grant/Contract Number:
- AC52-07NA27344
- Resource Type:
- Accepted Manuscript
- Journal Name:
- Nature Materials
- Additional Journal Information:
- Journal Volume: 17; Journal Issue: 1; Journal ID: ISSN 1476-1122
- Publisher:
- Nature Publishing Group
- Country of Publication:
- United States
- Language:
- English
- Subject:
- 36 MATERIALS SCIENCE; Mechanical properties; Mechanical engineering
Citation Formats
Wang, Y. Morris, Voisin, Thomas, McKeown, Joseph T., Ye, Jianchao, Calta, Nicholas P., Li, Zan, Zeng, Zhi, Zhang, Yin, Chen, Wen, Roehling, Tien Tran, Ott, Ryan T., Santala, Melissa K., Depond, Philip J., Matthews, Manyalibo J., Hamza, Alex V., and Zhu, Ting. Additively manufactured hierarchical stainless steels with high strength and ductility. United States: N. p., 2017.
Web. doi:10.1038/nmat5021.
Wang, Y. Morris, Voisin, Thomas, McKeown, Joseph T., Ye, Jianchao, Calta, Nicholas P., Li, Zan, Zeng, Zhi, Zhang, Yin, Chen, Wen, Roehling, Tien Tran, Ott, Ryan T., Santala, Melissa K., Depond, Philip J., Matthews, Manyalibo J., Hamza, Alex V., & Zhu, Ting. Additively manufactured hierarchical stainless steels with high strength and ductility. United States. https://doi.org/10.1038/nmat5021
Wang, Y. Morris, Voisin, Thomas, McKeown, Joseph T., Ye, Jianchao, Calta, Nicholas P., Li, Zan, Zeng, Zhi, Zhang, Yin, Chen, Wen, Roehling, Tien Tran, Ott, Ryan T., Santala, Melissa K., Depond, Philip J., Matthews, Manyalibo J., Hamza, Alex V., and Zhu, Ting. Mon .
"Additively manufactured hierarchical stainless steels with high strength and ductility". United States. https://doi.org/10.1038/nmat5021. https://www.osti.gov/servlets/purl/1418906.
@article{osti_1418906,
title = {Additively manufactured hierarchical stainless steels with high strength and ductility},
author = {Wang, Y. Morris and Voisin, Thomas and McKeown, Joseph T. and Ye, Jianchao and Calta, Nicholas P. and Li, Zan and Zeng, Zhi and Zhang, Yin and Chen, Wen and Roehling, Tien Tran and Ott, Ryan T. and Santala, Melissa K. and Depond, Philip J. and Matthews, Manyalibo J. and Hamza, Alex V. and Zhu, Ting},
abstractNote = {Many traditional approaches for strengthening steels typically come at the expense of useful ductility, a dilemma known as strength–ductility trade-off. New metallurgical processing might offer the possibility of overcoming this. Here we report that austenitic 316L stainless steels additively manufactured via a laser powder-bed-fusion technique exhibit a combination of yield strength and tensile ductility that surpasses that of conventional 316L steels. High strength is attributed to solidification-enabled cellular structures, low-angle grain boundaries, and dislocations formed during manufacturing, while high uniform elongation correlates to a steady and progressive work-hardening mechanism regulated by a hierarchically heterogeneous microstructure, with length scales spanning nearly six orders of magnitude. In addition, solute segregation along cellular walls and low-angle grain boundaries can enhance dislocation pinning and promote twinning. This work demonstrates the potential of additive manufacturing to create alloys with unique microstructures and high performance for structural applications.},
doi = {10.1038/nmat5021},
journal = {Nature Materials},
number = 1,
volume = 17,
place = {United States},
year = {Mon Oct 30 00:00:00 EDT 2017},
month = {Mon Oct 30 00:00:00 EDT 2017}
}
Web of Science
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Strong and ductile reduced activation ferritic/martensitic steel additively manufactured by selective laser melting
journal, May 2019
- Jiang, M. G.; Chen, Z. W.; Tong, J. D.
- Materials Research Letters, Vol. 7, Issue 10
Grain Size Effects in Selective Laser Melted Fe-Co-2V
journal, September 2019
- Everhart, Wesley; Newkirk, Joseph
- Applied Sciences, Vol. 9, Issue 18
A versatile and membrane-less electrochemical reactor for the electrolysis of water and brine
text, January 2019
- Hashemi, S. Mohammad H.; Karnakov, Petr; Hadikhani, Pooria
- ETH Zurich
Atomic-scale study of precipitates (NbC and Cu-rich phase) at the twin boundary in the long time ageing austenitic stainless steel
text, January 2020
- San, Xingyuan; Zhang, Dan; Guo, Xinshuang
- Taylor & Francis
The origin of high-density dislocations in additively manufactured metals
text, January 2020
- Wang, Ge; Ouyang, Heng; Fan, Chen
- Taylor & Francis
The Hardness of Additively Manufactured Alloys
journal, October 2018
- Zuback, J. S.; DebRoy, T.
- Materials, Vol. 11, Issue 11
Strong and ductile reduced activation ferritic/martensitic steel additively manufactured by selective laser melting
text, January 2019
- Jiang, M. G.; Chen, Z. W.; Tong, J. D.
- Figshare
Superior tensile properties of 1%C-CoCrFeMnNi high-entropy alloy additively manufactured by selective laser melting
text, January 2019
- Park, Jeong Min; Choe, Jungho; Kim, Jung Gi
- Taylor & Francis
Selective laser melting enabling the hierarchically heterogeneous microstructure and excellent mechanical properties in an interstitial solute strengthened high entropy alloy
text, January 2019
- Zhu, Z. G.; An, X. H.; Lu, W. J.
- Taylor & Francis
Atomic-scale study of precipitates (NbC and Cu-rich phase) at the twin boundary in the long time ageing austenitic stainless steel
text, January 2020
- San, Xingyuan; Zhang, Dan; Guo, Xinshuang
- Taylor & Francis
Controlling solid-liquid interfacial energy anisotropy through the isotropic liquid
preprint, January 2018
- Wang, Lei; Hoyt, Jeff; Wang, Nan
- arXiv
Fatigue-resistant high-performance elastocaloric materials via additive manufacturing
text, January 2019
- Hou, Huilong; Simsek, Emrah; Ma, Tao
- arXiv
Selective laser melting enabling the hierarchically heterogeneous microstructure and excellent mechanical properties in an interstitial solute strengthened high entropy alloy
text, January 2019
- Zhu, Z. G.; An, X. H.; Lu, W. J.
- Taylor & Francis
Interface dominated cooperative nanoprecipitation in interstitial alloys
journal, October 2018
- Wang, Hongcai; Zhang, Xie; Yan, Dingshun
- Nature Communications, Vol. 9, Issue 1
Enhanced strength–ductility synergy in ultrafine-grained eutectic high-entropy alloys by inheriting microstructural lamellae
journal, January 2019
- Shi, Peijian; Ren, Weili; Zheng, Tianxiang
- Nature Communications, Vol. 10, Issue 1
Scale law of complex deformation transitions of nanotwins in stainless steel
journal, March 2019
- Chen, A. Y.; Zhu, L. L.; Sun, L. G.
- Nature Communications, Vol. 10, Issue 1
Microscale residual stresses in additively manufactured stainless steel
journal, September 2019
- Chen, Wen; Voisin, Thomas; Zhang, Yin
- Nature Communications, Vol. 10, Issue 1
The role of side-branching in microstructure development in laser powder-bed fusion
journal, February 2020
- Pham, Minh-Son; Dovgyy, Bogdan; Hooper, Paul A.
- Nature Communications, Vol. 11, Issue 1
A comprehensive study on microstructure and tensile behaviour of a selectively laser melted stainless steel
journal, May 2018
- Qiu, Chunlei; Kindi, Mohammed Al; Aladawi, Aiman Salim
- Scientific Reports, Vol. 8, Issue 1
Achieving superelasticity in additively manufactured NiTi in compression without post-process heat treatment
journal, January 2019
- Shayesteh Moghaddam, Narges; Saedi, Soheil; Amerinatanzi, Amirhesam
- Scientific Reports, Vol. 9, Issue 1
A Short Review on the Microstructure, Transformation Behavior and Functional Properties of NiTi Shape Memory Alloys Fabricated by Selective Laser Melting
journal, September 2018
- Wang, Xiebin; Kustov, Sergey; Van Humbeeck, Jan
- Materials, Vol. 11, Issue 9
The Hardness of Additively Manufactured Alloys
journal, October 2018
- Zuback, J. S.; DebRoy, T.
- Materials, Vol. 11, Issue 11
Comparison between Mechanical Properties and Structures of a Rolled and a 3D-Printed Stainless Steel
journal, November 2019
- Natali, Stefano; Brotzu, Andrea; Pilone, Daniela
- Materials, Vol. 12, Issue 23