DOE PAGES title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Enhanced Thermal Stability of W-Ni-Al2O3 Cermet-Based Spectrally Selective Solar Absorbers with Tungsten Infrared Reflectors

Abstract

Solar thermal technologies such as solar hot water and concentrated solar power trough systems rely on spectrally selective solar absorbers. These solar absorbers are designed to efficiently absorb the sunlight while suppressing re-emission of infrared radiation at elevated temperatures. Efforts for the development of such solar absorbers must not only be devoted to their spectral selectivity but also to their thermal stability for high temperature applications. In this work, selective solar absorbers based on two cermet layers are fabricated on mechanically polished stainless steel substrates using a magnetron sputtering technique. The targeted operating temperature is 500–600 °C. A detrimental change in the morphology, phase, and optical properties is observed if the cermet layers are deposited on a stainless steel substrate with a thin nickel adhesion layer, which is due to the diffusion of iron atoms from the stainless steel into the cermet layer forming a FeWO4 phase. In order to improve thermal stability and reduce the infrared emittance, tungsten is found to be a good candidate for the infrared reflector layer due to its excellent thermal stability and low infrared emittance. Lastly, a stable solar absorptance of ≈0.90 is demonstrated, with a total hemispherical emittance of 0.15 at 500 °C.

Authors:
 [1];  [2];  [3];  [1];  [2];  [1]
  1. Univ. of Houston, TX (United States)
  2. Massachusetts Inst. of Technology (MIT), Cambridge, MA (United States)
  3. Univ. of Houston, TX (United States); Boston College, Chestnut Hill, MA (United States)
Publication Date:
Research Org.:
Energy Frontier Research Centers (EFRC) (United States). Solid-State Solar-Thermal Energy Conversion Center (S3TEC)
Sponsoring Org.:
USDOE Office of Science (SC), Basic Energy Sciences (BES)
OSTI Identifier:
1387175
Grant/Contract Number:  
SC0001299; FG02-09ER46577; EE0005806
Resource Type:
Accepted Manuscript
Journal Name:
Advanced Energy Materials
Additional Journal Information:
Journal Volume: 5; Journal Issue: 2; Related Information: S3TEC partners with Massachusetts Institute of Technology (lead); Boston College; Oak Ridge National Laboratory; Rensselaer Polytechnic Institute; Journal ID: ISSN 1614-6832
Publisher:
Wiley
Country of Publication:
United States
Language:
English
Subject:
36 MATERIALS SCIENCE; 14 SOLAR ENERGY; solar absorbers; cermet; solar absorptance; thermal emittance; spectral selectivity

Citation Formats

Cao, Feng, Kraemer, Daniel, Sun, Tianyi, Lan, Yucheng, Chen, Gang, and Ren, Zhifeng. Enhanced Thermal Stability of W-Ni-Al2O3 Cermet-Based Spectrally Selective Solar Absorbers with Tungsten Infrared Reflectors. United States: N. p., 2014. Web. doi:10.1002/aenm.201401042.
Cao, Feng, Kraemer, Daniel, Sun, Tianyi, Lan, Yucheng, Chen, Gang, & Ren, Zhifeng. Enhanced Thermal Stability of W-Ni-Al2O3 Cermet-Based Spectrally Selective Solar Absorbers with Tungsten Infrared Reflectors. United States. https://doi.org/10.1002/aenm.201401042
Cao, Feng, Kraemer, Daniel, Sun, Tianyi, Lan, Yucheng, Chen, Gang, and Ren, Zhifeng. Thu . "Enhanced Thermal Stability of W-Ni-Al2O3 Cermet-Based Spectrally Selective Solar Absorbers with Tungsten Infrared Reflectors". United States. https://doi.org/10.1002/aenm.201401042. https://www.osti.gov/servlets/purl/1387175.
@article{osti_1387175,
title = {Enhanced Thermal Stability of W-Ni-Al2O3 Cermet-Based Spectrally Selective Solar Absorbers with Tungsten Infrared Reflectors},
author = {Cao, Feng and Kraemer, Daniel and Sun, Tianyi and Lan, Yucheng and Chen, Gang and Ren, Zhifeng},
abstractNote = {Solar thermal technologies such as solar hot water and concentrated solar power trough systems rely on spectrally selective solar absorbers. These solar absorbers are designed to efficiently absorb the sunlight while suppressing re-emission of infrared radiation at elevated temperatures. Efforts for the development of such solar absorbers must not only be devoted to their spectral selectivity but also to their thermal stability for high temperature applications. In this work, selective solar absorbers based on two cermet layers are fabricated on mechanically polished stainless steel substrates using a magnetron sputtering technique. The targeted operating temperature is 500–600 °C. A detrimental change in the morphology, phase, and optical properties is observed if the cermet layers are deposited on a stainless steel substrate with a thin nickel adhesion layer, which is due to the diffusion of iron atoms from the stainless steel into the cermet layer forming a FeWO4 phase. In order to improve thermal stability and reduce the infrared emittance, tungsten is found to be a good candidate for the infrared reflector layer due to its excellent thermal stability and low infrared emittance. Lastly, a stable solar absorptance of ≈0.90 is demonstrated, with a total hemispherical emittance of 0.15 at 500 °C.},
doi = {10.1002/aenm.201401042},
journal = {Advanced Energy Materials},
number = 2,
volume = 5,
place = {United States},
year = {Thu Sep 11 00:00:00 EDT 2014},
month = {Thu Sep 11 00:00:00 EDT 2014}
}

Journal Article:
Free Publicly Available Full Text
Publisher's Version of Record

Citation Metrics:
Cited by: 134 works
Citation information provided by
Web of Science

Save / Share:

Works referenced in this record:

Spectral properties and thermal stability of solar selective absorbing AlNi–Al2O3 cermet coating
journal, October 2013


Very low‐emittance solar selective surfaces using new film structures
journal, October 1992

  • Zhang, Qi‐Chu; Mills, David R.
  • Journal of Applied Physics, Vol. 72, Issue 7
  • DOI: 10.1063/1.351510

High-performance flat-panel solar thermoelectric generators with high thermal concentration
journal, May 2011

  • Kraemer, Daniel; Poudel, Bed; Feng, Hsien-Ping
  • Nature Materials, Vol. 10, Issue 7, p. 532-538
  • DOI: 10.1038/nmat3013

A review of cermet-based spectrally selective solar absorbers
journal, January 2014

  • Cao, Feng; McEnaney, Kenneth; Chen, Gang
  • Energy & Environmental Science, Vol. 7, Issue 5
  • DOI: 10.1039/c3ee43825b

Fabrication and optimisation of highly efficient cermet-based spectrally selective coatings for high operating temperature
journal, September 2009


High-pressure Raman spectroscopy and lattice-dynamics calculations on scintillating MgWO 4 : Comparison with isomorphic compounds
journal, June 2011


A nanophotonic solar thermophotovoltaic device
journal, January 2014

  • Lenert, Andrej; Bierman, David M.; Nam, Youngsuk
  • Nature Nanotechnology, Vol. 9, Issue 2, p. 126-130
  • DOI: 10.1038/nnano.2013.286

Optical property and thermal stability of Mo/Mo-SiO2/SiO2 solar-selective coating prepared by magnetron sputtering
journal, November 2010

  • Wang, Jian; Wei, Baocheng; Wei, Qirui
  • physica status solidi (a), Vol. 208, Issue 3
  • DOI: 10.1002/pssa.201026301

Stability of W-Al2O3 cermet based solar coating for receiver tube operating at high temperature
journal, October 2010


Advances in solar thermal electricity technology
journal, January 2004


Optimizing analysis of W-AlN cermet solar absorbing coatings
journal, October 2001


High performance sputtered Ni:SiO2 composite solar absorber surfaces
journal, July 1998


Stainless-steel–AlN cermet selective surfaces deposited by direct current magnetron sputtering technology
journal, March 1998


Aqueous solution-chemical derived Ni–Al2O3 solar selective absorbing coatings
journal, October 2012


Improvement of thermal stability in the solar selective absorbing Mo–Al2O3 coating
journal, February 2013


Metal-AlN cermet solar selective coatings deposited by direct current magnetron sputtering technology
journal, February 1998


High performance W–AlN cermet solar coatings designed by modelling calculations and deposited by DC magnetron sputtering
journal, January 2004


Nickel pigmented anodized aluminium as solar selective absorbers
journal, January 1983


Structure and optical properties of Ag–Al2O3 nanocermet solar selective coatings prepared using unbalanced magnetron sputtering
journal, July 2011

  • Barshilia, Harish C.; Kumar, Prashant; Rajam, K. S.
  • Solar Energy Materials and Solar Cells, Vol. 95, Issue 7
  • DOI: 10.1016/j.solmat.2011.01.034

Microstructure and spectral selectivity of Mo–Al2O3 solar selective absorbing coatings after annealing
journal, April 2008


CuSiO2/Cu-cermet selective absorbers for solar photothermal conversion
journal, January 1990


The theory of double-layer antireflection coatings
journal, March 1974


The spectral properties and thermal stability of NbTiON solar selective absorbing coating
journal, January 2012


Direct current magnetron sputtered W–AlN cermet solar absorber films
journal, November 1997

  • Zhang, Qi-Chu
  • Journal of Vacuum Science & Technology A: Vacuum, Surfaces, and Films, Vol. 15, Issue 6
  • DOI: 10.1116/1.580837

Works referencing / citing this record:

On‐Demand Preparation of α‐Phase‐Dominated Tungsten Films for Highly Qualified Thermal Reflectors
journal, April 2019


Near-Perfect Ultrathin Nanocomposite Absorber with Self-Formed Topping Plasmonic Nanoparticles
journal, July 2017

  • Lu, Jin You; Raza, Aikifa; Noorulla, Sumaya
  • Advanced Optical Materials, Vol. 5, Issue 18
  • DOI: 10.1002/adom.201700222

Hybrid Solar Absorber–Emitter by Coherence‐Enhanced Absorption for Improved Solar Thermophotovoltaic Conversion
journal, October 2018


Tungsten-Carbon Nanotube Composite Photonic Crystals as Thermally Stable Spectral-Selective Absorbers and Emitters for Thermophotovoltaics
journal, August 2018

  • Cui, Kehang; Lemaire, Paul; Zhao, Hangbo
  • Advanced Energy Materials, Vol. 8, Issue 27
  • DOI: 10.1002/aenm.201801471

Microstructure and Optical Properties of SS/Mo/Al2O3 Spectrally Selective Solar Absorber Coating
journal, November 2016

  • Gao, Xiang-Hu; Guo, Zhi-Ming; Geng, Qing-Fen
  • Journal of Materials Engineering and Performance, Vol. 26, Issue 1
  • DOI: 10.1007/s11665-016-2445-1

Concentrating solar thermoelectric generators with a peak efficiency of 7.4%
journal, September 2016


Self-doped W–WO x nanocermet multilayer films fabricated by single tungsten target reactive sputtering for selective solar absorption
journal, January 2018

  • Wang, Wei; Wen, Huaixing; Ling, San
  • Journal of Materials Chemistry A, Vol. 6, Issue 32
  • DOI: 10.1039/c8ta05231j

Nickel nanoparticles individually encapsulated in densified ceramic shells for thermally stable solar energy absorption
journal, January 2019

  • Ding, Dawei; Liu, Kai; Fan, Qikui
  • Journal of Materials Chemistry A, Vol. 7, Issue 7
  • DOI: 10.1039/c8ta10690h

W/Cu thin film infrared reflector for TiN x O y based selective solar absorber with high thermal stability
journal, May 2017

  • Zhang, J.; Chen, T. P.; Liu, Y. C.
  • Journal of Applied Physics, Vol. 121, Issue 20
  • DOI: 10.1063/1.4983763

High-temperature stable refractory nanoneedles with over 99% solar absorptance
journal, March 2019

  • Rubin, Elizabeth B.; Shin, Sunmi; Chen, Yiming
  • APL Materials, Vol. 7, Issue 3
  • DOI: 10.1063/1.5084086