Colossal super saturation of oxygen at the iron-aluminum interfaces fabricated using solid state welding
Abstract
Solid state joining is achieved in three steps, (i) interface asperity deformation, (ii) oxide dispersion, followed by (iii) atomic contact and bonding. Atomically clean metallic surfaces without an oxide layer bond spontaneously. Despite its importance the oxide dispersion mechanism is not well studied. In this work the first ever atom probe study of iron-aluminum solid state welds show that the oxygen concentration at the interface is 20 at.%. This is significantly lower than any equilibrium oxide concentration. Here, we therefore propose that the high-strain rate deformation at the interfaces renders the oxide unstable resulting in the observed concentration of oxygen.
- Authors:
-
- Univ. of Tennessee, Knoxville, TN (United States); Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)
- Northwestern Univ., Evanston, IL (United States)
- Publication Date:
- Research Org.:
- Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)
- Sponsoring Org.:
- USDOE Office of Energy Efficiency and Renewable Energy (EERE)
- OSTI Identifier:
- 1356891
- Alternate Identifier(s):
- OSTI ID: 1398046
- Grant/Contract Number:
- AC05-00OR22725; AC05-000R22725
- Resource Type:
- Accepted Manuscript
- Journal Name:
- Scripta Materialia
- Additional Journal Information:
- Journal Volume: 130; Journal Issue: C; Journal ID: ISSN 1359-6462
- Publisher:
- Elsevier
- Country of Publication:
- United States
- Language:
- English
- Subject:
- 36 MATERIALS SCIENCE; solid state welding; oxide dispersion; atom probe tomography
Citation Formats
Sridharan, Niyanth, Isheim, D., Seidman, David N., and Babu, Suresh S. Colossal super saturation of oxygen at the iron-aluminum interfaces fabricated using solid state welding. United States: N. p., 2016.
Web. doi:10.1016/j.scriptamat.2016.11.040.
Sridharan, Niyanth, Isheim, D., Seidman, David N., & Babu, Suresh S. Colossal super saturation of oxygen at the iron-aluminum interfaces fabricated using solid state welding. United States. https://doi.org/10.1016/j.scriptamat.2016.11.040
Sridharan, Niyanth, Isheim, D., Seidman, David N., and Babu, Suresh S. Wed .
"Colossal super saturation of oxygen at the iron-aluminum interfaces fabricated using solid state welding". United States. https://doi.org/10.1016/j.scriptamat.2016.11.040. https://www.osti.gov/servlets/purl/1356891.
@article{osti_1356891,
title = {Colossal super saturation of oxygen at the iron-aluminum interfaces fabricated using solid state welding},
author = {Sridharan, Niyanth and Isheim, D. and Seidman, David N. and Babu, Suresh S.},
abstractNote = {Solid state joining is achieved in three steps, (i) interface asperity deformation, (ii) oxide dispersion, followed by (iii) atomic contact and bonding. Atomically clean metallic surfaces without an oxide layer bond spontaneously. Despite its importance the oxide dispersion mechanism is not well studied. In this work the first ever atom probe study of iron-aluminum solid state welds show that the oxygen concentration at the interface is 20 at.%. This is significantly lower than any equilibrium oxide concentration. Here, we therefore propose that the high-strain rate deformation at the interfaces renders the oxide unstable resulting in the observed concentration of oxygen.},
doi = {10.1016/j.scriptamat.2016.11.040},
journal = {Scripta Materialia},
number = C,
volume = 130,
place = {United States},
year = {Wed Dec 14 00:00:00 EST 2016},
month = {Wed Dec 14 00:00:00 EST 2016}
}
Web of Science
Works referenced in this record:
Fundamentals of Solid-Phase Welding
journal, January 1962
- Milker, D. R.; Rowe, G. W.
- International Materials Reviews, Vol. 7, Issue 1
Cold welding of ultrathin gold nanowires
journal, February 2010
- Lu, Yang; Huang, Jian Yu; Wang, Chao
- Nature Nanotechnology, Vol. 5, Issue 3
Low-Temperature Nanocrystal Unification through Rotations and Relaxations Probed by in Situ Transmission Electron Microscopy
journal, November 2008
- van Huis, Marijn A.; Kunneman, Lucas T.; Overgaag, Karin
- Nano Letters, Vol. 8, Issue 11
Friction Skew-stir welding of lap joints in 5083–0 aluminium
journal, June 2005
- Cantin, G. M. D.; David, S. A.; Thomas, W. M.
- Science and Technology of Welding and Joining, Vol. 10, Issue 3
Behaviour of oxides during friction stir welding of aluminium alloy and their effect on its mechanical properties
journal, January 2002
- Okamura, H.; Aota, K.; Sakamoto, M.
- Welding International, Vol. 16, Issue 4
Characterization of interfacial microstructures in 3003 aluminum alloy blocks fabricated by ultrasonic additive manufacturing
journal, August 2010
- Dehoff, R. R.; Babu, S. S.
- Acta Materialia, Vol. 58, Issue 13
Mechanism of weld formation during very-high-power ultrasonic additive manufacturing of Al alloy 6061
journal, August 2014
- Shimizu, S.; Fujii, H. T.; Sato, Y. S.
- Acta Materialia, Vol. 74
A study of warm and cold roll-bonding of an aluminium alloy
journal, November 2004
- Yan, H.; Lenard, J.
- Materials Science and Engineering A, Vol. 385, Issue 1-2
Bulk mechanical alloying of Cu–Ag and Cu/Zr two-phase microstructures by accumulative roll-bonding process
journal, May 2007
- Ohsaki, S.; Kato, S.; Tsuji, N.
- Acta Materialia, Vol. 55, Issue 8
Metallic composites processed via extreme deformation: Toward the limits of strength in bulk materials
journal, December 2010
- Raabe, Dierk; Choi, Pyuck-Pa; Li, Yujiao
- MRS Bulletin, Vol. 35, Issue 12
Microstructure and texture evolution in aluminum and commercially pure titanium dissimilar welds fabricated using ultrasonic additive manufacturing
journal, May 2016
- Sridharan, Niyanth; Wolcott, Paul; Dapino, Marcelo
- Scripta Materialia, Vol. 117
Application software for data analysis for three-dimensional atom probe microscopy
journal, April 2002
- Hellman, Olof; Vandenbroucke, Justin; Blatz du Rivage, John
- Materials Science and Engineering: A, Vol. 327, Issue 1
Atom-by-atom chemistry of internal interfaces: simulations and experiments
journal, August 2001
- Hellman, Olof C.; Rüsing, Jörg; Sebastian, Jason T.
- Materials Science and Engineering: C, Vol. 15, Issue 1-2
Analysis of Three-dimensional Atom-probe Data by the Proximity Histogram
journal, September 2000
- Hellman, Olof C.; Vandenbroucke, Justin A.; Rüsing, Järg
- Microscopy and Microanalysis, Vol. 6, Issue 05
Three-dimensional Investigation of Ceramic/Metal Heterophase Interfaces by Atom-probe Microscopy
journal, September 2000
- Rüsing, Järg; Sebastian, Jason T.; Hellman, Olof C.
- Microscopy and Microanalysis, Vol. 6, Issue 5
High-strength (5 GPa) steel wire: an atom-probe study
journal, April 1993
- Bhadeshia, H. K. D. H.; Harada, H.
- Applied Surface Science, Vol. 67, Issue 1-4
Development of atom probe specimen preparation techniques for specific regions in steel materials
journal, September 2007
- Takahashi, Jun; Kawakami, Kazuto; Yamaguchi, Yukiko
- Ultramicroscopy, Vol. 107, Issue 9
Atomic structure of nanoclusters in oxide-dispersion-strengthened steels
journal, October 2011
- Hirata, A.; Fujita, T.; Wen, Y. R.
- Nature Materials, Vol. 10, Issue 12, p. 922-926
Stability of ferritic MA/ODS alloys at high temperatures
journal, March 2005
- Miller, M. K.; Hoelzer, D. T.; Kenik, E. A.
- Intermetallics, Vol. 13, Issue 3-4
Characterization of precipitates in MA/ODS ferritic alloys
journal, June 2006
- Miller, M. K.; Russell, K. F.; Hoelzer, D. T.
- Journal of Nuclear Materials, Vol. 351, Issue 1-3
Three-dimensional atom probe observation of nanoscale titanium-oxygen clustering in an oxide-dispersion-strengthened Fe-12Cr-3W-0.4Ti + Y2O3 ferritic alloy
journal, February 2001
- Larson, D. J.; Maziasz, P. J.; Kim, I-S
- Scripta Materialia, Vol. 44, Issue 2
Vacancy Mechanism of High Oxygen Solubility and Nucleation of Stable Oxygen-Enriched Clusters in Fe
journal, November 2007
- Fu, C. L.; Krčmar, Maja; Painter, G. S.
- Physical Review Letters, Vol. 99, Issue 22
Driven Alloys in the Athermal Limit
journal, December 2003
- Lund, Alan C.; Schuh, Christopher A.
- Physical Review Letters, Vol. 91, Issue 23
Phase stability under irradiation: Ballistic effects
journal, August 1984
- Martin, G.
- Physical Review B, Vol. 30, Issue 3
Reducing grain boundary, dislocation line and vacancy formation energies by solute segregationII. Experimental evidence and consequences
journal, September 2007
- Kirchheim, R.
- Acta Materialia, Vol. 55, Issue 15
Reducing grain boundary, dislocation line and vacancy formation energies by solute segregation. I. Theoretical background
journal, September 2007
- Kirchheim, R.
- Acta Materialia, Vol. 55, Issue 15
Grain coarsening inhibited by solute segregation
journal, January 2002
- Kirchheim, Reiner
- Acta Materialia, Vol. 50, Issue 2
Enhanced diffusion and phase transformations during ultrasonic welding of zinc and aluminum
journal, May 2005
- Gunduz, I.; Ando, T.; Shattuck, E.
- Scripta Materialia, Vol. 52, Issue 9
In situ velocity measurements of very high power ultrasonic additive manufacturing using a photonic Doppler velocimeter
journal, December 2013
- Foster, D. R.; Taber, G. A.; Babu, S. S.
- Science and Technology of Welding and Joining, Vol. 19, Issue 2
Works referencing / citing this record:
Low-temperature ultrasound-activated joining of ZrO 2 ceramics using Sn-Al-Cu solder
journal, January 2019
- Dong, Hongjie; Li, Zhuolin; Song, Xiaoguo
- Journal of the American Ceramic Society, Vol. 102, Issue 5
Ultrasonic additive manufacturing of 4130 steel using Ni interlayers
journal, May 2019
- Kuo, Chih-Hsiang; Sridharan, Niyanth; Han, Tianyang
- Science and Technology of Welding and Joining, Vol. 24, Issue 5