Coupled modeling of a directly heated tubular solar receiver for supercritical carbon dioxide Brayton cycle: Structural and creep-fatigue evaluation

Ortega, Jesus; Khivsara, Sagar; Christian, Joshua; Ho, Clifford; Dutta, Pradip

doi:10.1016/j.applthermaleng.2016.06.031

Title: Coupled modeling of a directly heated tubular solar receiver for supercritical carbon dioxide Brayton cycle: Structural and creep-fatigue evaluation

Abstract

A supercritical carbon dioxide (sCO₂) Brayton cycle is an emerging high energy-density cycle undergoing extensive research due to the appealing thermo-physical properties of sCO₂ and single phase operation. Development of a solar receiver capable of delivering sCO₂ at 20 MPa and 700 °C is required for implementation of the high efficiency (~50%) solar powered sCO₂ Brayton cycle. In this work, extensive candidate materials are review along with tube size optimization using the ASME Boiler and Pressure Vessel Code. Moreover, temperature and pressure distribution obtained from the thermal-fluid modeling (presented in a complementary publication) are used to evaluate the thermal and mechanical stresses along with detailed creep-fatigue analysis of the tubes. The lifetime performance of the receiver tubes were approximated using the resulting body stresses. A cyclic loading analysis is performed by coupling the Strain-Life approach and the Larson-Miller creep model. The structural integrity of the receiver was examined and it was found that the stresses can be withstood by specific tubes, determined by a parametric geometric analysis. Furthermore, the creep-fatigue analysis displayed the damage accumulation due to cycling and the permanent deformation on the tubes showed that the tubes can operate for the full lifetime of the receiver.

Authors:

Ortega, Jesus ^[1]; Khivsara, Sagar ^[2]; Christian, Joshua ^[1]; Ho, Clifford ^[1]; Dutta, Pradip ^[2]

Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)
Indian Inst. of Science, Bangalore, KS (India)

Publication Date:: Mon Jun 06 00:00:00 EDT 2016

Research Org.:: Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

Sponsoring Org.:: USDOE Office of Science (SC); USDOE Office of Energy Efficiency and Renewable Energy (EERE)

OSTI Identifier:: 1257788

Alternate Identifier(s):: OSTI ID: 1257792; OSTI ID: 1397698

Report Number(s):: SAND2016-2443J; SAND2016-5428J
Journal ID: ISSN 1359-4311; 625539

Grant/Contract Number:: AC04-94AL85000; DE AC36-08G028308; IUSSTF/JCERDC-SERIIUS/2012

Resource Type:: Accepted Manuscript

Journal Name:: Applied Thermal Engineering

Additional Journal Information:: Journal Name: Applied Thermal Engineering; Journal ID: ISSN 1359-4311

Publisher:: Elsevier

Country of Publication:: United States

Language:: English

Subject:: 54 ENVIRONMENTAL SCIENCES

Citation Formats


                    Ortega, Jesus, Khivsara, Sagar, Christian, Joshua, Ho, Clifford, and Dutta, Pradip. Coupled modeling of a directly heated tubular solar receiver for supercritical carbon dioxide Brayton cycle: Structural and creep-fatigue evaluation.  United States: N. p., 2016. 
Web.  doi:10.1016/j.applthermaleng.2016.06.031.

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                    Ortega, Jesus, Khivsara, Sagar, Christian, Joshua, Ho, Clifford, & Dutta, Pradip. Coupled modeling of a directly heated tubular solar receiver for supercritical carbon dioxide Brayton cycle: Structural and creep-fatigue evaluation.  United States.  https://doi.org/10.1016/j.applthermaleng.2016.06.031

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                    Ortega, Jesus, Khivsara, Sagar, Christian, Joshua, Ho, Clifford, and Dutta, Pradip. Mon .  
"Coupled modeling of a directly heated tubular solar receiver for supercritical carbon dioxide Brayton cycle: Structural and creep-fatigue evaluation".  United States.  https://doi.org/10.1016/j.applthermaleng.2016.06.031.  https://www.osti.gov/servlets/purl/1257788.

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@article{osti_1257788,

  title        = {Coupled modeling of a directly heated tubular solar receiver for supercritical carbon dioxide Brayton cycle: Structural and creep-fatigue evaluation},

  author       = {Ortega, Jesus and Khivsara, Sagar and Christian, Joshua and Ho, Clifford and Dutta, Pradip},

  abstractNote = {A supercritical carbon dioxide (sCO2) Brayton cycle is an emerging high energy-density cycle undergoing extensive research due to the appealing thermo-physical properties of sCO2 and single phase operation. Development of a solar receiver capable of delivering sCO2 at 20 MPa and 700 °C is required for implementation of the high efficiency (~50%) solar powered sCO2 Brayton cycle. In this work, extensive candidate materials are review along with tube size optimization using the ASME Boiler and Pressure Vessel Code. Moreover, temperature and pressure distribution obtained from the thermal-fluid modeling (presented in a complementary publication) are used to evaluate the thermal and mechanical stresses along with detailed creep-fatigue analysis of the tubes. The lifetime performance of the receiver tubes were approximated using the resulting body stresses. A cyclic loading analysis is performed by coupling the Strain-Life approach and the Larson-Miller creep model. The structural integrity of the receiver was examined and it was found that the stresses can be withstood by specific tubes, determined by a parametric geometric analysis. Furthermore, the creep-fatigue analysis displayed the damage accumulation due to cycling and the permanent deformation on the tubes showed that the tubes can operate for the full lifetime of the receiver.},

  doi          = {10.1016/j.applthermaleng.2016.06.031},

  journal      = {Applied Thermal Engineering},

  number       = ,

  volume       = ,

  place        = {United States},

  year         = {Mon Jun 06 00:00:00 EDT 2016},

  month        = {Mon Jun 06 00:00:00 EDT 2016}

}

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Works referenced in this record:

An Update on Solar Central Receiver Systems, Projects, and Technologies
journal, April 2002

Romero, Manuel; Buck, Reiner; Pacheco, James E.
Journal of Solar Energy Engineering, Vol. 124, Issue 2
DOI: 10.1115/1.1467921

Thermal model and thermodynamic performance of molten salt cavity receiver
journal, May 2010

Li, Xin; Kong, Weiqiang; Wang, Zhifeng
Renewable Energy, Vol. 35, Issue 5
DOI: 10.1016/j.renene.2009.11.017

Modeling and dynamic simulation of the collector and receiver system of 1MWe DAHAN solar thermal power tower plant
journal, July 2012

Yu, Qiang; Wang, Zhifeng; Xu, Ershu
Renewable Energy, Vol. 43
DOI: 10.1016/j.renene.2011.11.040

Carbon Dioxide Condensation Cycles For Power Production
journal, July 1968

Angelino, G.
Journal of Engineering for Power, Vol. 90, Issue 3
DOI: 10.1115/1.3609190

High-Performance Supercritical Carbon Dioxide Cycle for Next-Generation Nuclear Reactors
journal, June 2006

Dostal, Vaclav; Hejzlar, Pavel; Driscoll, Michael J.
Nuclear Technology, Vol. 154, Issue 3
DOI: 10.13182/NT154-265

The Supercritical Carbon Dioxide Power Cycle: Comparison to Other Advanced Power Cycles
journal, June 2006

Dostal, Vaclav; Hejzlar, Pavel; Driscoll, Michael J.
Nuclear Technology, Vol. 154, Issue 3
DOI: 10.13182/NT06-A3734

Coupled modeling of a directly heated tubular solar receiver for supercritical carbon dioxide Brayton cycle: Optical and thermal-fluid evaluation
journal, October 2016

Ortega, Jesus; Khivsara, Sagar; Christian, Joshua
Applied Thermal Engineering, Vol. 109
DOI: 10.1016/j.applthermaleng.2016.05.178

Works referencing / citing this record:

A review on solar‐assisted gas turbines
journal, September 2018

Ahmadi, Mohammad H.; Alhuyi Nazari, Mohammad; Ghasempour, Roghayeh
Energy Science & Engineering, Vol. 6, Issue 6
DOI: 10.1002/ese3.238

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Title: Coupled modeling of a directly heated tubular solar receiver for supercritical carbon dioxide Brayton cycle: Structural and creep-fatigue evaluation

Abstract

Citation Formats

An Update on Solar Central Receiver Systems, Projects, and Technologies journal, April 2002

Thermal model and thermodynamic performance of molten salt cavity receiver journal, May 2010

Modeling and dynamic simulation of the collector and receiver system of 1MWe DAHAN solar thermal power tower plant journal, July 2012

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A review on solar‐assisted gas turbines journal, September 2018

An Update on Solar Central Receiver Systems, Projects, and Technologies
journal, April 2002

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journal, May 2010

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journal, July 2012

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journal, July 1968

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journal, June 2006

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journal, June 2006

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journal, October 2016

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journal, September 2018