Predicting mesoscale microstructural evolution in electron beam welding
Abstract
Using the kinetic Monte Carlo simulator, Stochastic Parallel PARticle Kinetic Simulator, from Sandia National Laboratories, a user routine has been developed to simulate mesoscale predictions of a grain structure near a moving heat source. Here, we demonstrate the use of this user routine to produce voxelized, synthetic, three-dimensional microstructures for electron-beam welding by comparing them with experimentally produced microstructures. When simulation input parameters are matched to experimental process parameters, qualitative and quantitative agreement for both grain size and grain morphology are achieved. The method is capable of simulating both single- and multipass welds. As a result, the simulations provide an opportunity for not only accelerated design but also the integration of simulation and experiments in design such that simulations can receive parameter bounds from experiments and, in turn, provide predictions of a resultant microstructure.
- Authors:
-
- Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)
- Sandia National Lab. (SNL-CA), Livermore, CA (United States)
- Publication Date:
- Research Org.:
- Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Sandia National Lab. (SNL-CA), Livermore, CA (United States)
- Sponsoring Org.:
- USDOE National Nuclear Security Administration (NNSA)
- OSTI Identifier:
- 1249090
- Report Number(s):
- SAND-2016-1771J
Journal ID: ISSN 1047-4838; PII: 1863
- Grant/Contract Number:
- AC04-94AL85000
- Resource Type:
- Accepted Manuscript
- Journal Name:
- JOM. Journal of the Minerals, Metals & Materials Society
- Additional Journal Information:
- Journal Volume: 68; Journal Issue: 5; Journal ID: ISSN 1047-4838
- Publisher:
- Springer
- Country of Publication:
- United States
- Language:
- English
- Subject:
- 36 MATERIALS SCIENCE; kinetic Monte Carlo; microstructure; electron beam welding; mesoscale
Citation Formats
Rodgers, Theron M., Madison, Jonathan D., Tikare, Veena, and Maguire, Michael C. Predicting mesoscale microstructural evolution in electron beam welding. United States: N. p., 2016.
Web. doi:10.1007/s11837-016-1863-8.
Rodgers, Theron M., Madison, Jonathan D., Tikare, Veena, & Maguire, Michael C. Predicting mesoscale microstructural evolution in electron beam welding. United States. https://doi.org/10.1007/s11837-016-1863-8
Rodgers, Theron M., Madison, Jonathan D., Tikare, Veena, and Maguire, Michael C. Wed .
"Predicting mesoscale microstructural evolution in electron beam welding". United States. https://doi.org/10.1007/s11837-016-1863-8. https://www.osti.gov/servlets/purl/1249090.
@article{osti_1249090,
title = {Predicting mesoscale microstructural evolution in electron beam welding},
author = {Rodgers, Theron M. and Madison, Jonathan D. and Tikare, Veena and Maguire, Michael C.},
abstractNote = {Using the kinetic Monte Carlo simulator, Stochastic Parallel PARticle Kinetic Simulator, from Sandia National Laboratories, a user routine has been developed to simulate mesoscale predictions of a grain structure near a moving heat source. Here, we demonstrate the use of this user routine to produce voxelized, synthetic, three-dimensional microstructures for electron-beam welding by comparing them with experimentally produced microstructures. When simulation input parameters are matched to experimental process parameters, qualitative and quantitative agreement for both grain size and grain morphology are achieved. The method is capable of simulating both single- and multipass welds. As a result, the simulations provide an opportunity for not only accelerated design but also the integration of simulation and experiments in design such that simulations can receive parameter bounds from experiments and, in turn, provide predictions of a resultant microstructure.},
doi = {10.1007/s11837-016-1863-8},
journal = {JOM. Journal of the Minerals, Metals & Materials Society},
number = 5,
volume = 68,
place = {United States},
year = {Wed Mar 16 00:00:00 EDT 2016},
month = {Wed Mar 16 00:00:00 EDT 2016}
}
Free Publicly Available Full Text
Publisher's Version of Record
Other availability
Search WorldCat to find libraries that may hold this journal
Cited by: 46 works
Citation information provided by
Web of Science
Web of Science
Save to My Library
You must Sign In or Create an Account in order to save documents to your library.
Works referenced in this record:
Kinetics of the -State Potts Model in Two Dimensions
journal, January 1983
- Sahni, Paramdeep S.; Grest, Gary S.; Anderson, Michael P.
- Physical Review Letters, Vol. 50, Issue 4
Computer simulation of grain growth—II. Grain size distribution, topology, and local dynamics
journal, May 1984
- Srolovitz, D. J.; Anderson, M. P.; Sahni, P. S.
- Acta Metallurgica, Vol. 32, Issue 5
The computer simulation of microstructural evolution
journal, September 2001
- Holm, Elizabeth A.; Battaile, Corbett C.
- JOM, Vol. 53, Issue 9
Kinetics and anisotropy of the Monte Carlo model of grain growth
journal, January 2015
- Mason, J. K.; Lind, J.; Li, S. F.
- Acta Materialia, Vol. 82
Fast Parallel Algorithms for Short-Range Molecular Dynamics
journal, March 1995
- Plimpton, Steve
- Journal of Computational Physics, Vol. 117, Issue 1
A hybrid simulation methodology for modeling dynamic recrystallization in UO2 LWR nuclear fuels
journal, June 2012
- Madison, Jonathan D.; Tikare, Veena; Holm, Elizabeth A.
- Journal of Nuclear Materials, Vol. 425, Issue 1-3
Hybrid Potts-phase field model for coupled microstructural–compositional evolution
journal, March 2013
- Homer, Eric R.; Tikare, Veena; Holm, Elizabeth A.
- Computational Materials Science, Vol. 69
Numerical simulation of microstructural evolution during sintering at the mesoscale in a 3D powder compact
journal, April 2010
- Tikare, Veena; Braginsky, Michael; Bouvard, Didier
- Computational Materials Science, Vol. 48, Issue 2
Modeling of fundamental phenomena in welds
journal, March 1995
- Zacharia, T.; Vitek, J. M.; Goldak, J. A.
- Modelling and Simulation in Materials Science and Engineering, Vol. 3, Issue 2
Three dimensional Monte Carlo simulation of grain growth during GTA welding of titanium
journal, December 2000
- Yang, Z.; Sista, S.; Elmer, J. W.
- Acta Materialia, Vol. 48, Issue 20
Three-dimensional monte carlo simulation of grain growth in the heat-affected zone of a 2.25Cr-1Mo steel weld
journal, June 2000
- Sista, S.; Yang, Z.; Debroy, T.
- Metallurgical and Materials Transactions B, Vol. 31, Issue 3
Measurements and Monte Carlo simulation of grain growth in the heat-affected zone of Ti–6Al–4V welds
journal, March 2004
- Mishra, S.
- Acta Materialia, Vol. 52, Issue 5
Grain topology in Ti–6Al–4V welds—Monte Carlo simulation and experiments
journal, July 2004
- Mishra, S.; DebRoy, T.
- Journal of Physics D: Applied Physics, Vol. 37, Issue 15
Solidification processing
journal, October 1974
- Flemings, M. C.
- Metallurgical Transactions, Vol. 5, Issue 10
Spatial variation of melt pool geometry, peak temperature and solidification parameters during laser assisted additive manufacturing process
journal, November 2014
- Manvatkar, V.; De, A.; DebRoy, T.
- Materials Science and Technology, Vol. 31, Issue 8
Heat transfer and fluid flow during keyhole mode laser welding of tantalum, Ti–6Al–4V, 304L stainless steel and vanadium
journal, August 2007
- Rai, R.; Elmer, J. W.; Palmer, T. A.
- Journal of Physics D: Applied Physics, Vol. 40, Issue 18
Improving Process Control in Electron Beam Welding Using the Enhanced Modified Faraday Cup
journal, July 2008
- Palmer, T. A.; Elmer, J. W.
- Journal of Manufacturing Science and Engineering, Vol. 130, Issue 4
Fiji: an open-source platform for biological-image analysis
journal, June 2012
- Schindelin, Johannes; Arganda-Carreras, Ignacio; Frise, Erwin
- Nature Methods, Vol. 9, Issue 7
The ImageJ ecosystem: An open platform for biomedical image analysis: T
journal, July 2015
- Schindelin, Johannes; Rueden, Curtis T.; Hiner, Mark C.
- Molecular Reproduction and Development, Vol. 82, Issue 7-8
DREAM.3D: A Digital Representation Environment for the Analysis of Microstructure in 3D
journal, April 2014
- Groeber, Michael A.; Jackson, Michael A.
- Integrating Materials and Manufacturing Innovation, Vol. 3, Issue 1
A framework for automated analysis and simulation of 3D polycrystalline microstructures.Part 1: Statistical characterization
journal, April 2008
- Groeber, M.
- Acta Materialia, Vol. 56, Issue 6
Three-dimensional analysis of grain topology and interface curvature in a β-titanium alloy
journal, September 2010
- Rowenhorst, D. J.; Lewis, A. C.; Spanos, G.
- Acta Materialia, Vol. 58, Issue 16
Three-dimensional simulation of grain growth in a thermal gradient with non-uniform grain boundary mobility
journal, September 2008
- Garcia, A.; Tikare, V.; Holm, E.
- Scripta Materialia, Vol. 59, Issue 6
How Grain Growth Stops: A Mechanism for Grain-Growth Stagnation in Pure Materials
journal, May 2010
- Holm, E. A.; Foiles, S. M.
- Science, Vol. 328, Issue 5982
Direct numerical simulations in solid mechanics for understanding the macroscale effects of microscale material variability
journal, April 2015
- Bishop, Joseph E.; Emery, John M.; Field, Richard V.
- Computer Methods in Applied Mechanics and Engineering, Vol. 287
An introduction to phase-field modeling of microstructure evolution
journal, June 2008
- Moelans, Nele; Blanpain, Bart; Wollants, Patrick
- Calphad, Vol. 32, Issue 2
Phase field modeling of defects and deformation
journal, February 2010
- Wang, Yunzhi; Li, Ju
- Acta Materialia, Vol. 58, Issue 4
Stabilization of nanocrystalline alloys via grain boundary segregation: A diffuse interface model
journal, December 2015
- Abdeljawad, Fadi; Foiles, Stephen M.
- Acta Materialia, Vol. 101
Phase field modeling of microstructure evolution in steels
journal, June 2011
- Militzer, Matthias
- Current Opinion in Solid State and Materials Science, Vol. 15, Issue 3
Overview of constitutive laws, kinematics, homogenization and multiscale methods in crystal plasticity finite-element modeling: Theory, experiments, applications
journal, February 2010
- Roters, F.; Eisenlohr, P.; Hantcherli, L.
- Acta Materialia, Vol. 58, Issue 4
Crystal Plasticity Finite Element Method Simulations for a Polycrystalline Ni Micro-Specimen Deformed in Tension
journal, September 2014
- Choi, Yoon Suk; Groeber, Michael A.; Shade, Paul A.
- Metallurgical and Materials Transactions A, Vol. 45, Issue 13
A controlled Poisson Voronoi tessellation for grain and cohesive boundary generation applied to crystal plasticity analysis
journal, November 2012
- Zhang, Pan; Karimpour, Morad; Balint, Daniel
- Computational Materials Science, Vol. 64
Plasticity of initially textured hexagonal polycrystals at high homologous temperatures: application to titanium
journal, January 2002
- Balasubramanian, S.; Anand, L.
- Acta Materialia, Vol. 50, Issue 1
Minimal Interaction in the Local Landau Theory and Construction of the Phenomenological Ginzburg-Landau Potential in Terms of Electron-Phonon Interaction
preprint, January 2010
- Braginsky, A. Ya.
- arXiv
Works referencing / citing this record:
Modeling analysis of the effect of laser transverse speed on grain morphology during directed energy deposition process
journal, May 2019
- Li, Wei; Soshi, Masakazu
- The International Journal of Advanced Manufacturing Technology, Vol. 103, Issue 9-12
Three-Dimensional Additively Manufactured Microstructures and Their Mechanical Properties
journal, October 2019
- Rodgers, Theron M.; Lim, Hojun; Brown, Judith A.
- JOM, Vol. 72, Issue 1
The state of the art in the electron beam manufacturing processes
journal, November 2016
- Kim, Jisoo; Lee, Woo Jin; Park, Hyung Wook
- International Journal of Precision Engineering and Manufacturing, Vol. 17, Issue 11
Process-Structure Linkages Using a Data Science Approach: Application to Simulated Additive Manufacturing Data
journal, March 2017
- Popova, Evdokia; Rodgers, Theron M.; Gong, Xinyi
- Integrating Materials and Manufacturing Innovation, Vol. 6, Issue 1
Simultaneously enhanced strength and ductility for 3D-printed stainless steel 316L by selective laser melting
journal, April 2018
- Sun, Zhongji; Tan, Xipeng; Tor, Shu Beng
- NPG Asia Materials, Vol. 10, Issue 4
Microstructure modelling for metallic additive manufacturing: a review
journal, October 2019
- Tan, Joel Heang Kuan; Sing, Swee Leong; Yeong, Wai Yee
- Virtual and Physical Prototyping, Vol. 15, Issue 1
An active learning high-throughput microstructure calibration framework for solving inverse structure-process problems in materials informatics
preprint, January 2020
- Tran, Anh; Mitchell, John A.; Swiler, Laura P.
- arXiv
A Two-Dimensional Simulation of Grain Structure Growth within Substrate and Fusion Zone during Direct Metal Deposition
book, July 2018
- Zhang, Jingwei; Yan, Lei; Li, Wei
- Additive Manufacturing of High-performance Metals and Alloys - Modeling and Optimization