Crystallographic texture engineering through novel melt strategies via electron beam melting: Inconel 718
Abstract
Preliminary research has demonstrated the ability to utilise novel scan strategies in the electron beam melting (EBM) process to establish control of crystallographic texture within Inconel 718 deposits. Conventional EBM scan strategies and process parameters yield coarse columnar grains aligned parallel to the build direction. Through varying process parameters such as beam power, beam velocity, beam focus and scan strategy, the behaviour of the electron beam can be manipulated from a line source to a point source. The net effect of these variations is that the resulting crystallographic texture is controlled in a manner to produce either epitaxial deposits or fully equiaxed deposits. Furthermore, this research demonstrates the ability to change the crystallographic texture on the macroscale indicating that EBM technology can be used to create complex geometric components with both site-specific microstructures and material properties.
- Authors:
-
- Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)
- Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Texas A & M Univ., College Station, TX (United States)
- Publication Date:
- Research Org.:
- Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Manufacturing Demonstration Facility (MDF)
- Sponsoring Org.:
- USDOE Office of Energy Efficiency and Renewable Energy (EERE)
- OSTI Identifier:
- 1235841
- Grant/Contract Number:
- AC05-00OR22725
- Resource Type:
- Accepted Manuscript
- Journal Name:
- Materials Science and Technology
- Additional Journal Information:
- Journal Volume: 31; Journal Issue: 8; Journal ID: ISSN 0267-0836
- Publisher:
- Taylor & Francis
- Country of Publication:
- United States
- Language:
- English
- Subject:
- 36 MATERIALS SCIENCE
Citation Formats
Dehoff, Ryan R., Kirka, Michael M., List, III, Frederick Alyious, Unocic, Kinga A., and Sames, William J. Crystallographic texture engineering through novel melt strategies via electron beam melting: Inconel 718. United States: N. p., 2015.
Web. doi:10.1179/1743284714Y.0000000697.
Dehoff, Ryan R., Kirka, Michael M., List, III, Frederick Alyious, Unocic, Kinga A., & Sames, William J. Crystallographic texture engineering through novel melt strategies via electron beam melting: Inconel 718. United States. https://doi.org/10.1179/1743284714Y.0000000697
Dehoff, Ryan R., Kirka, Michael M., List, III, Frederick Alyious, Unocic, Kinga A., and Sames, William J. Mon .
"Crystallographic texture engineering through novel melt strategies via electron beam melting: Inconel 718". United States. https://doi.org/10.1179/1743284714Y.0000000697. https://www.osti.gov/servlets/purl/1235841.
@article{osti_1235841,
title = {Crystallographic texture engineering through novel melt strategies via electron beam melting: Inconel 718},
author = {Dehoff, Ryan R. and Kirka, Michael M. and List, III, Frederick Alyious and Unocic, Kinga A. and Sames, William J.},
abstractNote = {Preliminary research has demonstrated the ability to utilise novel scan strategies in the electron beam melting (EBM) process to establish control of crystallographic texture within Inconel 718 deposits. Conventional EBM scan strategies and process parameters yield coarse columnar grains aligned parallel to the build direction. Through varying process parameters such as beam power, beam velocity, beam focus and scan strategy, the behaviour of the electron beam can be manipulated from a line source to a point source. The net effect of these variations is that the resulting crystallographic texture is controlled in a manner to produce either epitaxial deposits or fully equiaxed deposits. Furthermore, this research demonstrates the ability to change the crystallographic texture on the macroscale indicating that EBM technology can be used to create complex geometric components with both site-specific microstructures and material properties.},
doi = {10.1179/1743284714Y.0000000697},
journal = {Materials Science and Technology},
number = 8,
volume = 31,
place = {United States},
year = {Mon Jun 01 00:00:00 EDT 2015},
month = {Mon Jun 01 00:00:00 EDT 2015}
}
Web of Science
Works referenced in this record:
Microstructural Architecture, Microstructures, and Mechanical Properties for a Nickel-Base Superalloy Fabricated by Electron Beam Melting
journal, June 2011
- Murr, L. E.; Martinez, E.; Gaytan, S. M.
- Metallurgical and Materials Transactions A, Vol. 42, Issue 11
Single-crystal laser deposition of superalloys: processing–microstructure maps
journal, April 2001
- Gäumann, M.; Bezençon, C.; Canalis, P.
- Acta Materialia, Vol. 49, Issue 6
Epitaxial laser metal forming: analysis of microstructure formation
journal, November 1999
- Gäumann, M.; Henry, S.; Cléton, F.
- Materials Science and Engineering: A, Vol. 271, Issue 1-2
Development of microstructures in Fe−15Ni−15Cr single crystal electron beam welds
journal, June 1989
- Rappaz, M.; David, S. A.; Vitek, J. M.
- Metallurgical Transactions A, Vol. 20, Issue 6
The effect of welding conditions on stray grain formation in single crystal welds – theoretical analysis
journal, January 2005
- Vitek, J. M.
- Acta Materialia, Vol. 53, Issue 1
Joining of nickel base superalloy single crystals
journal, February 2004
- Babu, S. S.; David, S. A.; Park, J. W.
- Science and Technology of Welding and Joining, Vol. 9, Issue 1
Steady state columnar and equiaxed growth of dendrites and eutectic
journal, July 1984
- Hunt, J. D.
- Materials Science and Engineering, Vol. 65, Issue 1
Novel precipitate–microstructural architecture developed in the fabrication of solid copper components by additive manufacturing using electron beam melting
journal, June 2011
- Ramirez, D. A.; Murr, L. E.; Martinez, E.
- Acta Materialia, Vol. 59, Issue 10
The role of process variables in laser-based direct metal solid freeform fabrication
journal, September 2001
- Beuth, Jack; Klingbeil, Nathan
- JOM, Vol. 53, Issue 9
Laser Repair of Superalloy Single Crystals with Varying Substrate Orientations
journal, May 2007
- Mokadem, S.; Bezençon, C.; Hauert, A.
- Metallurgical and Materials Transactions A, Vol. 38, Issue 7
Correlation between solidification parameters and weld microstructures
journal, January 1989
- David, S. A.; Vitek, J. M.
- International Materials Reviews, Vol. 34, Issue 1
Works referencing / citing this record:
Metal Alloys for Fusion-Based Additive Manufacturing
journal, February 2018
- Zhang, Duyao; Sun, Shoujin; Qiu, Dong
- Advanced Engineering Materials, Vol. 20, Issue 5
Influence of build layout and orientation on microstructural characteristics of electron beam melted Alloy 718
journal, September 2018
- Karimi, P.; Sadeghi, E.; Deng, D.
- The International Journal of Advanced Manufacturing Technology, Vol. 99, Issue 9-12
3D Visualization of Top Surface Structure and Pores of 3D Printed Ti-6Al-4V Samples Manufactured with TiC Heterogeneous Nucleation Site Particles
journal, December 2019
- Watanabe, Yoshimi; Sato, Masafumi; Chiba, Tadachika
- Metallurgical and Materials Transactions A, Vol. 51, Issue 3
Additive Manufacturing of Metallic Materials: A Review
journal, May 2017
- Zhang, Yi; Wu, Linmin; Guo, Xingye
- Journal of Materials Engineering and Performance, Vol. 27, Issue 1
Effect of Compositional Variation Induced by EBM Processing on Deformation Behavior and Phase Stability of Austenitic Cr-Mn-Ni TRIP Steel
journal, January 2020
- Günther, J.; Lehnert, R.; Wagner, R.
- JOM, Vol. 72, Issue 3
Optimal Design for Metal Additive Manufacturing: An Integrated Computational Materials Engineering (ICME) Approach
journal, January 2020
- Motaman, S. Amir H.; Kies, Fabian; Köhnen, Patrick
- JOM, Vol. 72, Issue 3
Three-dimensional Analysis and Reconstruction of Additively Manufactured Materials in the Cloud-Based BisQue Infrastructure
journal, March 2019
- Polonsky, Andrew T.; Lang, Christian A.; Kvilekval, Kristian G.
- Integrating Materials and Manufacturing Innovation, Vol. 8, Issue 1
Design of novel materials for additive manufacturing - Isotropic microstructure and high defect tolerance
journal, January 2018
- Günther, J.; Brenne, F.; Droste, M.
- Scientific Reports, Vol. 8, Issue 1
Modelling of anisotropic elastic properties in alloy 718 built by electron beam melting
journal, December 2017
- Kumara, Chamara; Deng, Dunyong; Moverare, Johan
- Materials Science and Technology, Vol. 34, Issue 5
Estimation of homogenisation time for superalloys based on a new diffusional model
journal, December 2019
- Sohrabi, Mohammad Javad; Mirzadeh, Hamed
- Materials Science and Technology, Vol. 36, Issue 3
The metallurgy and processing science of metal additive manufacturing
journal, March 2016
- Sames, W. J.; List, F. A.; Pannala, S.
- International Materials Reviews, Vol. 61, Issue 5
Effect of Compositional Variation Induced by EBM Processing on Deformation Behavior and Phase Stability of Austenitic Cr-Mn-Ni TRIP Steel
text, January 2020
- Günther, Johannes; Lehnert, Robert; Wagner, Ruben
- Universität Kassel
Optimal Design for Metal Additive Manufacturing: An Integrated Computational Materials Engineering (ICME) Approach
text, January 2020
- Motaman, S. Amir H.; Kies, Fabian Martin; Köhnen, Patrick
- RWTH Aachen University