A co-registered in-situ and ex-situ dataset from wire arc additive manufacturing process

Orlyanchik, Vladimir; Kimmell, Jeffrey; Snow, Zackary; Ziabari, Amir; Paquit, Vincent

doi:10.1038/s41597-025-04638-0

Title: A co-registered in-situ and ex-situ dataset from wire arc additive manufacturing process

Journal Article · 26 February 2025 · Scientific Data (Online)

DOI: https://doi.org/10.1038/s41597-025-04638-0 · OSTI ID:2538252

^[1]; Kimmell, Jeffrey ^[1];

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Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)

Recent progress in sensing techniques and data analytics tools have significantly accelerated the development of Wire Arc Additive Manufacturing (WAAM) systems. This data-centric approach emphasizes leveraging sensor data available throughout the production process to optimize performance. Integration of extensive data analysis provides opportunities for improving precision, reducing waste, and enhancing the quality of produced parts. This method relies on AI/ML models and optimization techniques, which are developed using the data collected from various sources, including in-situ sensors, ex-situ imaging, and manufacturing process parameters. The quality and diversity of this data, along with the alignment between different data streams (achieved through spatiotemporal registration) are critical for the successful development of AI/ML and optimization models. In this work, we present a spatiotemporally registered dataset generated during the WAAM process of deposition of a rectangular block. The dataset includes a comprehensive description of the deposition process, process parameters, welding characteristics and acoustic data collected in-situ, and X-Ray Computed Tomography data of the build.

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Research Organization:: Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)

Sponsoring Organization:: USDOE Office of Energy Efficiency and Renewable Energy (EERE)

Grant/Contract Number:: AC05-00OR22725

OSTI ID:: 2538252

Journal Information:: Scientific Data (Online), Journal Name: Scientific Data (Online) Journal Issue: 1 Vol. 12; ISSN 2052-4463

Publisher:: Nature Publishing GroupCopyright Statement

Country of Publication:: United States

Language:: English

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A Co-Registered In-Situ and Ex-Situ Dataset of Electrical, Acoustic, and CT Characteristics from Wire Arc Additive Manufacturing Process Orlyanchik, Vladimir; Kimmell, Jeffrey; Snow, Zack Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States). Oak Ridge Leadership Computing Facility (OLCF); Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States) https://doi.org/10.13139/ORNLNCCS/2439935	dataset	January 2024
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