DOE PAGES title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Dynamic data-driven multiscale modeling for predicting the degradation of a 316L stainless steel nuclear cladding material

Journal Article · · Journal of Nuclear Materials

Here, we have developed a long short-term memory stacked ensemble (LSTM-SE) surrogate modeling approach that can provide rapid predictions of microstructural evolution and the resultant mechanical properties of American Iron and Steel Institute (AISI) 316L series stainless steel (316LSS) fuel cladding under conditions of varying temperature and radiation dose rate. To acquire training data, we developed and implemented a kinetic Monte Carlo (KMC) model to simulate precipitation kinetics of M23C6, γ', and G phases within SS316L cladding. Experimentally reported precipitation kinetics of SS316L in literature were linked to the kinetic parameters of the simulated precipitation in our KMC model. The model was then used to simulate microstructure evolution under synthetically generated treatments of varying temperature and radiation dose rate, for periods of up to 3000 hours. Changes in volume fraction, number density, and particle size of precipitates were recorded, and particle area fractions were correlated using statistical methods to develop the surrogate model. Simultaneously, the mechanical properties of the simulated microstructures were evaluated using microstructure-based finite element method (FEM) analysis to determine the elastic modulus, yield stress, ultimate tensile strength, and elongation to failure of the aged microstructures. Using this approach, our surrogate model can predict precipitation behavior within 0.25% volume fraction and mechanical properties within 6% relative error from the values predicted by the KMC and FEM models using 50 training simulations as input. The trained recurrent neural network-based model can return estimations of precipitation kinetics and mechanical properties ~1000 times faster than the physics-based codes. This work demonstrates, as a proof of concept, that reactor material service lifetimes under variable service conditions can be predicted for a statistics-based model from a practicably obtainable dataset.

Research Organization:
Pacific Northwest National Laboratory (PNNL), Richland, WA (United States)
Sponsoring Organization:
USDOE Laboratory Directed Research and Development (LDRD) Program
Grant/Contract Number:
AC05-76RL01830
OSTI ID:
2513871
Report Number(s):
PNNL-SA--178017
Journal Information:
Journal of Nuclear Materials, Journal Name: Journal of Nuclear Materials Vol. 603; ISSN 0022-3115
Publisher:
ElsevierCopyright Statement
Country of Publication:
United States
Language:
English

References (49)

Gaussian process-based surrogate modeling framework for process planning in laser powder-bed fusion additive manufacturing of 316L stainless steel journal September 2017
Elastic constants of face-centered cubic and L12 Ni-Si alloys: Composition and temperature dependence journal September 2003
An Approach for the Microstructure-Sensitive Simulation of Shear-Induced Deformation and Recrystallization in Al–Si Alloys journal February 2022
Microstructural Evolution of Type 304 and 316 Stainless Steels Under Neutron Irradiation at LWR Relevant Conditions journal December 2015
Surrogate Modeling of Viscoplasticity in Steels: Application to Thermal, Irradiation Creep and Transient Loading in HT-9 Cladding journal October 2020
Effect of friction stir welding on mechanical and microstructural properties of AISI 316L stainless steel butt joints journal June 2018
Influence of irradiation temperature and dose gradients on the microstructural evolution in neutron-irradiated 316SS journal April 2003
Stacked generalization journal January 1992
Scaling Monte Carlo kinetics of the Potts model using rate theory journal April 2000
Novel features of radiation-induced segregation and radiation-induced precipitation in austenitic stainless steels journal February 2011
Integrated modeling of second phase precipitation in cold-worked 316 stainless steels under irradiation journal May 2017
Grain-boundary segregation of boron in high-strength steel studied by nano-SIMS and atom probe tomography journal January 2020
Metrology of small particles and solute clusters by atom probe tomography journal April 2020
Monte Carlo simulations of Cu/Ni–Si–Mn co-precipitation in duplex stainless steels journal August 2020
Precipitation-site competition in duplex stainless steels: Cu clusters vs spinodal decomposition interfaces as nucleation sites during thermal aging journal September 2020
A new point of view to determine the simulation temperature for the Potts model simulation of grain growth journal April 2014
Machine-learning-based surrogate modeling of microstructure evolution using phase-field journal November 2022
Mechanical properties and electronic structures of M23C6 (M = Fe, Cr, Mn)-type multicomponent carbides journal November 2015
Irradiation creep of SA 304L and CW 316 stainless steels: Mechanical behaviour and microstructural aspects. Part I: Experimental results journal June 2011
Banded structure and its distribution in friction stir processing of 316L austenitic stainless steel journal January 2012
Precipitate behavior in self-ion irradiated stainless steels at high doses journal June 2014
Quantitative atom probe tomography characterization of microstructures in a proton irradiated 304 stainless steel journal August 2014
Correlation of radiation-induced changes in microstructure/microchemistry, density and thermo-electric power of type 304L and 316 stainless steels irradiated in the Phénix reactor journal May 2015
Modeling precipitation thermodynamics and kinetics in type 316 austenitic stainless steels with varying composition as an initial step toward predicting phase stability during irradiation journal July 2015
Mechanical property degradation and microstructural evolution of cast austenitic stainless steels under short-term thermal aging journal December 2017
Multiscale modeling of irradiation hardening: Application to important nuclear materials journal September 2018
Microstructural evolution of NF709 austenitic stainless steel under in-situ ion irradiations at room temperature, 300, 400, 500 and 600 °C journal October 2018
Prediction of irradiation hardening in austenitic stainless steels: Analytical and crystal plasticity studies journal May 2019
G-phase formation in twenty-years aged heat-resistant cast austenitic steel reformer tube journal February 2019
Irradiation-induced precipitation and inverse coarsening of G-phase in austenitic stainless steel weld metal journal May 2019
A cellular automaton finite volume method for microstructure evolution during additive manufacturing journal May 2019
Analysis of contact conditions and microstructure evolution in shear assisted processing and extrusion using smoothed particle hydrodynamics method journal September 2022
Framewise phoneme classification with bidirectional LSTM and other neural network architectures journal July 2005
Three-dimensional atom probe analysis of boron segregation at austenite grain boundary in a low carbon steel - Effects of boundary misorientation and quenching temperature journal September 2018
Non-cube-on-cube orientation relationship between M23C6 and austenite in an austenitic stainless steel journal May 2022
Machine learning predictions of irradiation embrittlement in reactor pressure vessel steels journal April 2022
Leveraging long short-term memory (LSTM)-based neural networks for modeling structure–property relationships of metamaterials from electromagnetic responses journal September 2021
Prediction of grain structure after thermomechanical processing of U-10Mo alloy using sensitivity analysis and machine learning surrogate model journal June 2022
Evaluation of corrosion on the fuel performance of stainless steel cladding journal January 2016
Radiation Enhanced Diffusion in Solids journal December 1958
Evolution of Microstructure and Microchemistry in Cold-worked 316 Stainless Steels under PWR Irradiation journal February 2006
First-passage time approach to kinetic Monte Carlo simulations of metal (100) growth journal June 2010
First-passage kinetic Monte Carlo method journal December 2009
Kinetics of the Q -State Potts Model in Two Dimensions journal January 1983
Data‐driven prediction of the probability of creep–fatigue crack initiation in 316H stainless steel journal October 2022
Development of LSTM networks for predicting viscoplasticity with effects of deformation, strain rate and temperature history journal May 2021
Long Short-Term Memory journal November 1997
Precipitation in creep resistant austenitic stainless steels journal January 2001
Effect of Neutron Irradiation on the Mechanical Properties, Swelling and Creep of Austenitic Stainless Steels journal May 2021