Process-specific design strategy enables exceptional as-deposited strength-ductility synergy in novel Al–Ce alloys via additive friction stir deposition (AFSD)

Soni, Vishal; Menchaca, Roberto Liam; Davis, Devin; Kumar, N. Naveen; Gonzalez, Maria; Awasthi, Prithvi; Haridas, Ravi Sankar; Loukus, Adam; Weiss, David; Mishra, Rajiv S.; Vasudevan, Vijay K.

doi:10.1016/j.jmrt.2025.01.124

Title: Process-specific design strategy enables exceptional as-deposited strength-ductility synergy in novel Al–Ce alloys via additive friction stir deposition (AFSD)

Journal Article · 28 February 2025 · Journal of Materials Research and Technology

DOI: https://doi.org/10.1016/j.jmrt.2025.01.124 · OSTI ID:2506872

; Menchaca, Roberto Liam; Davis, Devin;

;

; Awasthi, Prithvi;

; Loukus, Adam;

;

Not Available

View Journal Article

Cite

Export

Save

Sponsoring Organization:: USDOE Office of Energy Efficiency and Renewable Energy (EERE)

OSTI ID:: 2506872

Journal Information:: Journal of Materials Research and Technology, Journal Name: Journal of Materials Research and Technology Journal Issue: C Vol. 35; ISSN 2238-7854

Publisher:: ElsevierCopyright Statement

Country of Publication:: Brazil

Language:: English

References (56)

On the Estimation of True Hall-Petch Constants and Their Role on the Superposition Law Exponent in Al Alloys Thangaraju, Shanmugasundaram; Heilmaier, Martin; Murty, Budaraju Srinivasa Advanced Engineering Materials, Vol. 14, Issue 10 https://doi.org/10.1002/adem.201200114	journal	August 2012
Conductive Al Alloys: The Contradiction between Strength and Electrical Conductivity Wang, Yu; Zhu, Langjie; Niu, Guodong Advanced Engineering Materials, Vol. 23, Issue 5 https://doi.org/10.1002/adem.202001249	journal	February 2021
Serrated plastic flow Rodriguez, P. Bulletin of Materials Science, Vol. 6, Issue 4 https://doi.org/10.1007/BF02743993	journal	September 1984
Optimization of hardening of Al–Zr–Sc cast alloys Belov, N. A.; Alabin, A. N.; Eskin, D. G. Journal of Materials Science, Vol. 41, Issue 18 https://doi.org/10.1007/s10853-006-0265-7	journal	September 2006
Cerium in aluminum alloys Czerwinski, Frank Journal of Materials Science, Vol. 55, Issue 1 https://doi.org/10.1007/s10853-019-03892-z	journal	August 2019
Laser powder bed fusion of Al–10 wt% Ce alloys: microstructure and tensile property Zhou, Le; Huynh, Thinh; Park, Sharon Journal of Materials Science, Vol. 55, Issue 29 https://doi.org/10.1007/s10853-020-05037-z	journal	July 2020
Strengthening mechanisms in solid solution aluminum alloys Ryen, Øyvind; Holmedal, Bjørn; Nijs, Oscar Metallurgical and Materials Transactions A, Vol. 37, Issue 6 https://doi.org/10.1007/s11661-006-0142-7	journal	June 2006
Improved High-Temperature Aluminum Alloys Containing Cerium Weiss, David Journal of Materials Engineering and Performance, Vol. 28, Issue 4 https://doi.org/10.1007/s11665-019-3884-2	journal	February 2019
Cerium-Based, Intermetallic-Strengthened Aluminum Casting Alloy: High-Volume Co-product Development Sims, Zachary C.; Weiss, D.; McCall, S. K. JOM, Vol. 68, Issue 7 https://doi.org/10.1007/s11837-016-1943-9	journal	May 2016
A Novel Approach for Enhanced Mechanical Properties in Solid-State Additive Manufacturing by Additive Friction Stir Deposition Using Thermally Stable Al-Ce-Mg Alloy Gumaste, Anurag; Dhal, Abhijeet; Agrawal, Priyanshi JOM, Vol. 75, Issue 10 https://doi.org/10.1007/s11837-023-06044-6	journal	August 2023
Microstructure and Properties of Novel Heat Resistant Al–Ce–Cu Alloy for Additive Manufacturing Manca, D. R.; Churyumov, A. Yu.; Pozdniakov, A. V. Metals and Materials International, Vol. 25, Issue 3 https://doi.org/10.1007/s12540-018-00211-0	journal	November 2018
Influence of Friction Stir Processing on Novel Designed Aluminium-Based Alloy to Enhance Strength and Ductility Jain, Sandeep; Patel, Mahesh; Murugesan, Jayaprakash Arabian Journal for Science and Engineering, Vol. 49, Issue 2 https://doi.org/10.1007/s13369-023-08063-6	journal	July 2023
Dislocation generation due to differences between the coefficients of thermal expansion Arsenault, R. J.; Shi, N. Materials Science and Engineering, Vol. 81 https://doi.org/10.1016/0025-5416(86)90261-2	journal	August 1986
On the strength of discontinuous silicon carbide reinforced aluminum composites Nardone, V. C.; Prewo, K. M. Scripta Metallurgica, Vol. 20, Issue 1 https://doi.org/10.1016/0036-9748(86)90210-3	journal	January 1986
Application of modern aluminum alloys to aircraft Starke, E. A.; Staley, J. T. Progress in Aerospace Sciences, Vol. 32, Issue 2-3 https://doi.org/10.1016/0376-0421(95)00004-6	journal	January 1996
The effect of quenching on the mechanical properties of powder metallurgically produced AlSiC (particles) metal matrix composites Bonollo, F.; Guerriero, R.; Sentimenti, E. Materials Science and Engineering: A, Vol. 144, Issue 1-2 https://doi.org/10.1016/0921-5093(91)90237-H	journal	October 1991
Substitutional solutes in AlRu—I. Effects of solute on moduli, lattice parameters and vacancy production Fleischer, R. L. Acta Metallurgica et Materialia, Vol. 41, Issue 3 https://doi.org/10.1016/0956-7151(93)90020-S	journal	March 1993
The role of equiaxed particles on the yield stress of composites Aikin, R. M.; Christodoulou, L. Scripta Metallurgica et Materialia, Vol. 25, Issue 1 https://doi.org/10.1016/0956-716X(91)90345-2	journal	January 1991
Recent development in aluminium alloys for the automotive industry Miller, W. S.; Zhuang, L.; Bottema, J. Materials Science and Engineering: A, Vol. 280, Issue 1 https://doi.org/10.1016/S0921-5093(99)00653-X	journal	March 2000
Nanoscale structural evolution of Al3Sc precipitates in Al(Sc) alloys Marquis, E. A.; Seidman, D. N. Acta Materialia, Vol. 49, Issue 11 https://doi.org/10.1016/S1359-6454(01)00116-1	journal	June 2001
Precipitation strengthening at ambient and elevated temperatures of heat-treatable Al(Sc) alloys Seidman, David N.; Marquis, Emmanuelle A.; Dunand, David C. Acta Materialia, Vol. 50, Issue 16 https://doi.org/10.1016/S1359-6454(02)00201-X	journal	September 2002
Mechanical properties of Al(Sc,Zr) alloys at ambient and elevated temperatures Fuller, Christian B.; Seidman, David N.; Dunand, David C. Acta Materialia, Vol. 51, Issue 16 https://doi.org/10.1016/S1359-6454(03)00320-3	journal	September 2003
Atom probe tomographic study of a friction-stir-processed Al–Mg–Sc alloy Vo, Nhon Q.; Dunand, David C.; Seidman, David N. Acta Materialia, Vol. 60, Issue 20 https://doi.org/10.1016/j.actamat.2012.09.015	journal	December 2012
Mechanical properties and optimization of the aging of a dilute Al-Sc-Er-Zr-Si alloy with a high Zr/Sc ratio De Luca, Anthony; Dunand, David C.; Seidman, David N. Acta Materialia, Vol. 119 https://doi.org/10.1016/j.actamat.2016.08.018	journal	October 2016
Evaluation of an Al-Ce alloy for laser additive manufacturing Plotkowski, A.; Rios, O.; Sridharan, N. Acta Materialia, Vol. 126 https://doi.org/10.1016/j.actamat.2016.12.065	journal	March 2017
Microstructure and properties of a high temperature Al–Ce–Mn alloy produced by additive manufacturing Plotkowski, A.; Sisco, K.; Bahl, S. Acta Materialia, Vol. 196 https://doi.org/10.1016/j.actamat.2020.07.014	journal	September 2020
Elevated temperature ductility dip in an additively manufactured Al-Cu-Ce alloy Bahl, Sumit; Plotkowski, Alex; Sisco, Kevin Acta Materialia, Vol. 220 https://doi.org/10.1016/j.actamat.2021.117285	journal	November 2021
A creep-resistant additively manufactured Al-Ce-Ni-Mn alloy Michi, Richard A.; Sisco, Kevin; Bahl, Sumit Acta Materialia, Vol. 227 https://doi.org/10.1016/j.actamat.2022.117699	journal	April 2022
Microstructure and mechanical properties of cast Al-Ce-Sc-Zr-(Er) alloys strengthened by Al11Ce3 micro-platelets and L12 Al3(Sc,Zr,Er) nano-precipitates Ekaputra, Clement N.; Rakhmonov, Jovid U.; Weiss, David Acta Materialia, Vol. 240 https://doi.org/10.1016/j.actamat.2022.118354	journal	November 2022
An additively manufactured near-eutectic Al-Ce-Ni-Mn-Zr alloy with high creep resistance Bahl, Sumit; Wu, Tiffany; Michi, Richard A. Acta Materialia, Vol. 268 https://doi.org/10.1016/j.actamat.2024.119787	journal	April 2024
Portevin–LeChatelier effect in Al–Mg alloys: Influence of obstacles – experiments and modelling Dierke, H.; Krawehl, F.; Graff, S. Computational Materials Science, Vol. 39, Issue 1 https://doi.org/10.1016/j.commatsci.2006.03.019	journal	March 2007
Thermal analysis and microscopic characterization of the piston alloy AlSi13Cu4Ni2Mg Manasijevic, Srecko; Radisa, Radomir; Markovic, Srdjan Intermetallics, Vol. 19, Issue 4 https://doi.org/10.1016/j.intermet.2010.11.011	journal	April 2011
Microstructure and thermomechanical properties of Al11Ce3 Wu, Tiffany; Dunand, David C. Intermetallics, Vol. 148 https://doi.org/10.1016/j.intermet.2022.107636	journal	September 2022
Microstructure diversity dominated by the interplay between primary intermetallics and eutectics for Al-Ce heat-resistant alloys Guo, Yueling; Hu, Jinlong; Han, Qifei Journal of Alloys and Compounds, Vol. 899 https://doi.org/10.1016/j.jallcom.2021.162914	journal	April 2022
Microstructure and mechanical properties of novel heat-resistant Al-12Ce-xCu-yMg alloy under laser melting Wang, Yu; Hou, Fumin; Fu, Zhihao Journal of Alloys and Compounds, Vol. 924 https://doi.org/10.1016/j.jallcom.2022.166359	journal	November 2022
Application of novel constrained friction processing method to produce fine grained biomedical Mg-Zn-Ca alloy Chen, Ting; Fu, Banglong; Shen, Junjun Journal of Magnesium and Alloys https://doi.org/10.1016/j.jma.2023.10.007	journal	December 2023
Enhanced high temperature strength in near-eutectic Al–8Ce alloy through Y addition by gravity casting Wang, Liyang; Ye, Bing; Lin, Jianjun Journal of Materials Research and Technology, Vol. 25 https://doi.org/10.1016/j.jmrt.2023.06.269	journal	July 2023
Microstructure and property optimization of Al–8Ce alloys: Electromagnetic stirring and Sc–Zr microalloying Xiao, Jinrong; Zhang, Zhitao; Ye, Jieyun Journal of Materials Research and Technology, Vol. 28 https://doi.org/10.1016/j.jmrt.2023.12.253	journal	January 2024
Microstructure and properties of novel Al-Ce-Sc, Al-Ce-Y, Al-Ce-Zr and Al-Ce-Sc-Y alloy conductors processed by die casting, hot extrusion and cold drawing Wang, Weiyi; Pan, Qinglin; Lin, Geng Journal of Materials Science & Technology, Vol. 58 https://doi.org/10.1016/j.jmst.2020.03.073	journal	December 2020
On the high-temperature stability of the Al8Cu3Ce intermetallic in an additively manufactured Al-Cu-Ce-Zr alloy Theska, F.; Yang, Y.; Sisco, K. D. Materials Characterization, Vol. 191 https://doi.org/10.1016/j.matchar.2022.112109	journal	September 2022
Strength mechanisms and tunability in Al-Ce-Mg ternary alloys enabled by additive manufacturing Nam, S.; Simsek, E.; Argibay, N. Materials & Design, Vol. 231 https://doi.org/10.1016/j.matdes.2023.112009	journal	July 2023
Comparison between current models for the strength of particulate-reinforced metal matrix nanocomposites with emphasis on consideration of Hall–Petch effect Sanaty-Zadeh, A. Materials Science and Engineering: A, Vol. 531 https://doi.org/10.1016/j.msea.2011.10.043	journal	January 2012
A framework for shear driven dissolution of thermally stable particles during friction stir welding and processing Palanivel, S.; Arora, A.; Doherty, K. J. Materials Science and Engineering: A, Vol. 678 https://doi.org/10.1016/j.msea.2016.10.015	journal	December 2016
Cast near-eutectic Al-12.5 wt.% Ce alloy with high coarsening and creep resistance Liu, Yang; Michi, Richard A.; Dunand, David C. Materials Science and Engineering: A, Vol. 767 https://doi.org/10.1016/j.msea.2019.138440	journal	November 2019
Enhanced load transfer and ductility in Al–9Ce alloy through heterogeneous lamellar microstructure design by cold rolling and annealing Zhang, Chi; Wang, Yufei; Lv, Haiyang Materials Science and Engineering: A, Vol. 821 https://doi.org/10.1016/j.msea.2021.141591	journal	July 2021
Effect of Zr and Sc micro-additions on the microstructure and mechanical properties of as-cast Al-5Ce alloy Wang, Liyang; Ye, Bing; Bai, Yang Materials Science and Engineering: A, Vol. 822 https://doi.org/10.1016/j.msea.2021.141654	journal	August 2021
Microstructure and creep properties of cast near-eutectic Al–Ce–Ni alloys Wu, Tiffany; Plotkowski, A.; Shyam, A. Materials Science and Engineering: A, Vol. 833 https://doi.org/10.1016/j.msea.2021.142551	journal	January 2022
Segregation in Al3(Sc,Zr) precipitates in Al–Sc–Zr alloys Tolley, A.; Radmilovic, V.; Dahmen, U. Scripta Materialia, Vol. 52, Issue 7 https://doi.org/10.1016/j.scriptamat.2004.11.021	journal	April 2005
Improving creep resistance of Al-12 wt.% Ce alloy by microalloying with Sc Yi, Meng; Zhang, Peng; Yang, Chong Scripta Materialia, Vol. 198 https://doi.org/10.1016/j.scriptamat.2021.113838	journal	June 2021
3D printing of high-strength aluminium alloys Martin, John H.; Yahata, Brennan D.; Hundley, Jacob M. Nature, Vol. 549, Issue 7672 https://doi.org/10.1038/nature23894	journal	September 2017
Microstructure and properties of additively manufactured Al–Ce–Mg alloys Sisco, K.; Plotkowski, A.; Yang, Y. Scientific Reports, Vol. 11, Issue 1 https://doi.org/10.1038/s41598-021-86370-4	journal	March 2021
High performance aluminum–cerium alloys for high-temperature applications Sims, Zachary C.; Rios, Orlando R.; Weiss, David Materials Horizons, Vol. 4, Issue 6 https://doi.org/10.1039/C7MH00391A	journal	January 2017
Laser powder bed fusion additive manufacturing of metals; physics, computational, and materials challenges King, W. E.; Anderson, A. T.; Ferencz, R. M. Applied Physics Reviews, Vol. 2, Issue 4 https://doi.org/10.1063/1.4937809	journal	December 2015
Towards high-temperature applications of aluminium alloys enabled by additive manufacturing Michi, Richard A.; Plotkowski, Alex; Shyam, Amit International Materials Reviews https://doi.org/10.1080/09506608.2021.1951580	journal	July 2021
Friction stir-based additive manufacturing Mishra, Rajiv S.; Haridas, Ravi Sankar; Agrawal, Priyanshi Science and Technology of Welding and Joining, Vol. 27, Issue 3 https://doi.org/10.1080/13621718.2022.2027663	journal	January 2022
Criteria for developing castable, creep-resistant aluminum-based alloys – A review Knipling, Keith E.; Dunand, David C.; Seidman, David N. International Journal of Materials Research, Vol. 97, Issue 3 https://doi.org/10.1515/ijmr-2006-0042	journal	March 2006

Similar Records

Heterogeneous microstructure development in additive friction-stir deposited Al-Mg-Si alloy

Journal Article · 2024 · Additive Manufacturing · OSTI ID:2369738

Metz, Peter C.; Franz, Cole; Kincaid, Joshua; +4 more

Strength-conductivity synergy via lean alloy design: A study on novel solid stir extrusion of an Al-2Cu-0.1 Nb-0.15Zr (~wt.%) alloy

Journal Article · 2023 · Journal of Alloys and Compounds · OSTI ID:2317759

Sharma, Aishani; Gumaste, Anurag; Agrawal, Priyanka; +6 more

Achieving high strength-ductility synergy via Guinier-Preston zone formation in a new Mg–Zn–Al–Ca–Mn–Ce sheet alloy

Journal Article · 2024 · Materials Science and Engineering. A, Structural Materials: Properties, Microstructure and Processing · OSTI ID:2341931

Miao, Jiashi; Xue, Fei; Liu, Tian; +3 more

Title: Process-specific design strategy enables exceptional as-deposited strength-ductility synergy in novel Al–Ce alloys via additive friction stir deposition (AFSD)

Citation Formats

References (56)

Similar Records

Related Subjects